Method of producing liquid developer

Patent metadata

Field	Value
Publication number	US-9740118-B2
Application number	US-201615166650-A
Country	US
Kind code	B2
Filing date	May 27, 2016
Priority date	May 27, 2015
Publication date	Aug 22, 2017
Grant date	Aug 22, 2017

Abstract

Provided is a method of producing a liquid developer containing a dispersing agent, an insulating liquid (a), and a toner particle that contains a colorant and a binder resin, the method including a step (1) of preparing a mixture containing the colorant, the binder resin, the insulating liquid (a), a solvent (b), and the dispersing agent, and a step (2) of distillatively removing the solvent (b) from the mixture, wherein the binder resin dissolves in the solvent (b) and does not dissolve in the insulating liquid (a), the dispersing agent dissolves in both the insulating liquid (a) and the solvent (b), and the binder resin contains a polymer A that has an alkali metal sulfonate group or an alkaline-earth metal sulfonate group.

First claim

What is claimed is:

1. A method of producing a liquid developer containing a dispersing agent, an insulating liquid (a), and a toner particle that contains a colorant and a binder resin, the method comprising:
a step (1) of preparing a mixture containing the colorant, the binder resin, the insulating liquid (a), a solvent (b), and the dispersing agent; and
a step (2) of distillatively removing the solvent (b) from the mixture, wherein
the binder resin dissolves in the solvent (b) and does not dissolve in the insulating liquid (a),
the dispersing agent dissolves in both the insulating liquid (a) and the solvent (b),
the binder resin contains a polymer A that has an alkali metal sulfonate group or an alkaline-earth metal sulfonate group, and
the polymer A contains a polyester structure.

2. The method of producing a liquid developer according to claim 1 , wherein the step (1) includes:
a step of preparing a solution or a dispersion by dissolving or dispersing the colorant, the binder resin, and the dispersing agent in the solvent (b); and
a step of mixing the solution or dispersion with the insulating liquid (a) in order to precipitate the binder resin that had been present in a dissolved state in the solution or dispersion.

3. The method of producing a liquid developer according to claim 1 , wherein the polymer A is obtained by the reaction of a diisocyanate compound with a polyester polyol that has an alkali metal sulfonate group or an alkaline-earth metal sulfonate group.

4. The method of producing a liquid developer according to claim 1 , wherein the number-average molecular weight of the polymer A is 10,000 to 30,000.

5. The method of producing a liquid developer according to claim 1 , wherein a phase separation point A is larger than a phase separation point B, where
the phase separation point A is a mixing mass ratio for the insulating liquid (a) and the solvent (b) at which separation into two phases occurs when the insulating liquid (a) is added to a solution obtained by dissolving the polymer A in the solvent (b),
the phrase separation point B is a mixing mass ratio for the insulating liquid (a) and the solvent (b) at which separation into two phases occurs when the insulating liquid (a) is added to a solution obtained by the dissolution in the solvent (b) of the resin component present in the binder resin other than the polymer A, and
the mixing mass ratio for the insulating liquid (a) and the solvent (b) is a ratio determined by {mass of insulating liquid (a)}/{mass of insulating liquid (a)+mass of solvent (b)}.

6. The method of producing a liquid developer according to claim 1 , wherein
the acid value of the binder resin is at least 5 mg KOH/g,
the dispersing agent is a polymer that contains at least both a monomer unit given by formula (1) and a monomer unit given by formula (2), and
the dispersing agent has a monomer unit given by formula (1) at a position other than the terminal position,
K   formula (1)

where K is a monomer unit that has a primary amino group,
Q   formula (2)

where Q is a monomer unit having an optionally substituted alkyl group having at least 6 carbons, an optionally substituted cycloalkyl group having at least 6 carbons, an optionally substituted alkylene group having at least 6 carbons, or an optionally substituted cycloalkylene group having at least 6 carbons.

7. A method of producing a liquid developer containing a dispersing agent, an insulating liquid (a), and a toner particle that contains a colorant and a binder resin, the method comprising:
a step (1) of preparing a mixture containing the colorant, the binder resin, the insulating liquid (a), a solvent (b), and the dispersing agent; and
a step (2) of distillatively removing the solvent (b) from the mixture, wherein
the binder resin dissolves in the solvent (b) and does not dissolve in the insulating liquid (a),
the dispersing agent dissolves in both the insulating liquid (a) and the solvent (b), and
the binder resin contains a polymer A that has an alkali metal sulfonate group or an alkaline-earth metal sulfonate group, and
a phase separation point A is larger than a phase separation point B, where
the phase separation point A is a mixing mass ratio for the insulating liquid (a) and the solvent (b) at which separation into two phases occurs when the insulating liquid (a) is added to a solution obtained by dissolving the polymer A in the solvent (b),
the phrase separation point B is a mixing mass ratio for the insulating liquid (a) and the solvent (b) at which separation into two phases occurs when the insulating liquid (a) is added to a solution obtained by the dissolution in the solvent (b) of the resin component present in the binder resin other than the polymer A, and
the mixing mass ratio for the insulating liquid (a) and the solvent (b) is a ratio determined by {mass of insulating liquid (a)}/{mass of insulating liquid (a)+mass of solvent (b)}.

Assignees

• Canon Kk

Inventors

• Hasegawa Waka
• Natori Ryo
• Mashida Ayano
• Ito Junji
• Aichi Yasuhiro
• Shirakawa Jun

Classifications

• G03G9/08755

  Polyesters · CPC title

• G03G9/125

  characterised by the liquid · CPC title

• G03G9/08764

  Polyureas; Polyurethanes · CPC title

• G03G9/13

  characterised by polymer components · CPC title

• G03G9/131

  obtained by reactions only involving carbon-to-carbon unsaturated bonds · CPC title