Heat exchanger

Patent metadata

Field	Value
Publication number	US-9739537-B2
Application number	US-201314653265-A
Country	US
Kind code	B2
Filing date	Oct 18, 2013
Priority date	Dec 18, 2012
Publication date	Aug 22, 2017
Grant date	Aug 22, 2017

Abstract

A heat exchanger for transferring heat between a gaseous first fluid and a liquid second fluid may include a plurality of hollow pipes extending transversely through a first fluid path for conducting the first fluid. The plurality of pipes may be coupled externally to a plurality of cooling fins arranged in the first fluid path. The plurality of pipes may internally define a second fluid path for conducting the second fluid. The plurality of pipes and the plurality of cooling fins may be arranged stacked on one another in a stacking direction to define a cooler block. The cooler block may include two side parts extending along two outer sides of the cooler block facing away from one another in the stacking direction. At least one tension rod may fixedly connect the two side parts and be configured to transmit a tensile force in the stacking direction.

First claim

The invention claimed is:

1. A heat exchanger for transferring heat between a gaseous first fluid and a liquid second fluid, comprising:
a plurality of hollow pipes which extend transversely through a first fluid path for conducting the first fluid, the plurality of pipes externally being thermally coupled to a plurality of cooling fins arranged in the first fluid path, the plurality of pipes and the plurality of cooling fins configured to be flowed through by the first fluid, and wherein the plurality of pipes internally define a second fluid path for conducting the second fluid,
wherein the plurality of pipes and the plurality of cooling fins are stacked on one another in a stacking direction to define a cooler block, the stacking direction extending transversely with respect to a main flow direction of the first fluid in the first fluid path,
wherein the cooler block includes two side parts extending along two outer sides of the cooler block facing away from one another in the stacking direction, wherein the two side parts laterally delimit the first fluid path,
wherein the two side parts are fixedly connected to one another via at least one tension rod, which is a component separate from the plurality of cooling fins and the plurality of pipes, wherein the at least one tension rod is configured to transmit a tensile force in the stacking direction,
the at least one tension rod defining an extent in a width direction of the cooler block extending over a portion of a width of the cooler block, wherein the width direction runs transversely to the stacking direction and transversely to the main flow direction of the first fluid,
wherein the at least one tension rod is arranged externally on at least one of an inflow side and an outflow side of the cooler block with respect to the first fluid path, and
the at least one tension rod includes a base extending along the stacking direction and a plurality of prongs projecting from the base along the main flow direction of the first fluid,
the plurality of prongs including at least two exterior prongs remote from one another and at least one interior prong, wherein the at least two exterior prongs overlap the two side parts and the at least one interior prong engages into the cooler block.

2. The heat exchanger according to claim 1 , wherein the at least one tension rod is configured as a U-shaped bracket and the at least two exterior prongs are each configured as a U-shaped leg, and wherein the respective U-shaped legs overlap an exterior side of the two side parts.

3. The heat exchanger according to claim 1 , wherein the at least one tension rod is configured as a U-shaped bracket and the at least two exterior prongs are each configured as a U-shaped leg, and wherein the U-shaped legs contact the two side parts on an inner sides facing one another.

4. The heat exchanger according to claim 1 , wherein the at least one tension rod is configured as a clip on at least one end remote from another end in the stacking direction, wherein the clip engages the respective side part on an edge side at least one of externally and internally with respect to the cooler block.

5. The heat exchanger according to claim 1 , wherein at least one of the side parts in a region of the at least one tension rod projects over an end of the cooler block parallel to the main flow direction of the first fluid.

6. The heat exchanger according to claim 1 , wherein the cooler block includes a depression in a region of the at least one tension rod, wherein the at least one tension rod at least partially projects into the depression.

7. The heat exchanger according to claim 1 , wherein the at least one tension rod is a flat sheet metal part defining a plane in which the base and the plurality of prongs extend respectively with their flat cross-sections.

8. The heat exchanger according to claim 1 , further comprising a second tension rod arranged in an interior of the cooler block between an inflow side and an outflow side of the cooler block with respect to the first fluid path, and wherein the second tension rod connects the two side parts to each other.

9. The heat exchanger according to claim 8 , wherein the second tension rod projects over at least one of the side parts of the cooler block in the stacking direction and is connected externally to the cooler block with the at least one side part.

10. The heat exchanger according to claim 1 , wherein at least one side part includes a sealing contour on an outer side facing away from the cooler block, and wherein the sealing contour extends at least one of transversely to the main flow direction of the first fluid and transversely to the stacking direction.

11. The heat exchanger according to claim 9 , wherein the at least one tension rod is integrated into the sealing contour.

12. The heat exchanger according to claim 10 , wherein the at least one side part includes two individual parts, and wherein the two individual parts of the at least one side part abut one another and are profiled to define the sealing contour.

13. The heat exchanger according to claim 1 , wherein the extent of the at least one tension rod is a maximum of 10% of the entire width of the cooler block.

14. A fresh air system of an internal combustion engine comprising:
a fresh air duct for communicating a fresh air flow,
a heat exchanger arranged in the fresh air duct and configured to receive the fresh air flow along a first fluid path of the heat exchanger, wherein the heat exchanger includes:
a plurality of hollow pipes extending transversely through the first fluid path for conducting the fresh air flow, the plurality of pipes externally being thermally coupled to a plurality of cooling fins arranged in the first fluid path and flowable through by the fresh air flow, wherein the plurality of pipes internally define a second fluid path for conducting a second fluid flow;
a cooler block defined at least by the plurality of pipes and the plurality of cooling fins arranged in the first fluid path stacked on one another in a stacking direction, the stacking direction extending transversely with respect to a main flow direction of the fresh air flow in the first fluid duct, wherein the cooler block includes two side parts extending along two outer sides of the cooler block facing away from one another in the stacking direction, the two side parts laterally delimiting the first fluid path;
at least one tension rod connecting the two side parts to one another and configured to transmit a tensile force in the stacking direction, the at least one tension rod configured as a separate component with respect to the plurality of pipes and the plurality of cooling fins;
wherein the at least one tension rod includes a base extending parallel to the stacking direction and a plurality of prongs projecting from the base parallel to the main flow direction, the plurality of prongs including at least two exterior prongs separated by at least one interior prong, and wherein the at least two exterior prongs overlap the two side parts and the at least one interior prong engages into the cooler block,
wherein the at least one tension rod defines an extent in a width direction of the cooler block extending less than a width of the cooler block, the width direction extending transversely to the stacking direction and transversely to the main flow direction, and wherein the at least one tension rod is arranged on at least one of the inflow side and an outflow side of the cooler block with respect to the first fluid path; and
wherein the fresh air duct is coupled with the two side parts of the heat exchanger.

Assignees

• Mahle Int Gmbh
• Mahle Behr Gmbh & Co Kg

Inventors

• Pomin Hubert
• Stehlig Juergen
• Bruggesser Veit
• Eilemann Andreas
• Saumweber Christian

Classifications

• F28D1/05308

  Assemblies of conduits connected side by side or with individual headers, e.g. section type radiators (F28D1/05358 takes precedence) · CPC title

• F28F9/001 Primary

  Casings in the form of plate-like arrangements; Frames enclosing a heat exchange core · CPC title

• F28F2280/02

  Removable elements · CPC title

• F28F2275/122

  by crimping, caulking or clinching · CPC title

• F28F2275/14

  by using form fitting connection, e.g. with tongue and groove · CPC title