Method for smelting non-ferrous metal sulfides in a suspension smelting furnace and suspension smelting furnace

Patent metadata

Field	Value
Publication number	US-9739535-B2
Application number	US-201314440006-A
Country	US
Kind code	B2
Filing date	Nov 12, 2013
Priority date	Nov 14, 2012
Publication date	Aug 22, 2017
Grant date	Aug 22, 2017

Abstract

The invention relates to a method for smelting non-ferrous metal sulfides ( 13 ) in a suspension smelting furnace and to a suspension smelting furnace. The suspension smelting furnace comprises at least one injection means ( 18 ) for injecting at least one of fluid ( 19 ) and pulverous matter ( 20 ) into a settler ( 2 ) of the suspension smelting furnace from at least one of a first side wall structure ( 8 ) and a second side wall structure ( 9 ) of the settler ( 2 ) so that fluid ( 19 ) and/or pulverous matter ( 20 ) is injected into the settler ( 2 ) above a top surface ( 16 ) of a layer of melt ( 15 ) in the settler ( 2 ).

First claim

The invention claimed is:

1. Method for smelting non-ferrous metal sulfides in a suspension smelting furnace, wherein the method includes
using a suspension smelting furnace comprising a reaction shaft-, a settler -in communication with the reaction shaft via a first communication point that is formed between a lower end of the reaction shaft and the settler, and an uptake shaft in communication with the settler via a second communication point that is formed between the settler and a lower end of the uptake shaft, wherein said settler comprises a bottom structure, a top wall structure, a first side wall structure and a second side wall structure between the bottom structure and the top wall structure, and a first end wall structure at one end of the settler and a second end structure at the opposite end of the settler,
a feeding step for feeding by means of a concentrate burner non-ferrous metal sulfides and reaction gas into the reaction shaft to have non-ferrous metal sulfides and reaction gas to react together in the reaction shaft to produce melt,
a collecting step for collecting melt in the settler so that a layer of melt having a top surface is be formed in the settler, and
a gas removing step for removing process gases from the suspension smelting furnace via the uptake shaft,
characterized
by an arranging step for arranging at least one injector configured to inject at least one of fluid and pulverous matter into the settler from at least one of the first side wall structure and the second side wall structure of the settler so that fluid and/or pulverous matter is injected into the settler by means of said at least one injection means above the top surface of the layer of melt in the settler,
by an injecting step for injecting fluid and/or pulverous matter into the settler by means of said at least one injection means,
by injecting fluid and/or pulverous matter in the injecting step into the settler by means of said at least one injection means in a direction parallel or almost parallel with the top surface of the layer of melt, and
by injecting fluid and/or pulverous matter in the injecting step into the settler by means of said at least one injection means into process gases present in the settler above the top surface of the layer of melt in the settler.

2. The method according to claim 1 , characterized by arranging injection means at both the first side wall structure and the second side wall structure in the arranging step.

3. The method according to claim 2 , characterized by arranging the injection means in the arranging step in an unaligned configuration so that the injection means at the first side wall structure points at the opposite second side wall structure and so that the injection means at the second side wall structure points at the opposite first side wall structure.

4. The method according claim 1 , characterized by arranging at least one injection means in the arranging step in at least one of the first side wall structure and the second side wall structure of the settler in a region of the settler that is between the first communication point that is formed between the reaction shaft and the settler and the second communication point between the settler and the uptake shaft.

5. The method according to claim 1 , characterized by injecting fluid and/or pulverous matter in the injecting step into the settler by means of said at least one injection means above the top surface of the layer of melt in the settler.

6. Suspension smelting furnace comprising
a reaction shaft,
a concentrate burner for feeding non-ferrous metal sulfides and reaction gas into the reaction shaft to have non-ferrous metal sulfides and reaction gas to react together in the reaction shaft to produce melt,
a settler in communication with the reaction shaft via a first communication point that is formed between a lower end of the reaction shaft and the settler, wherein the settler is adapted for receiving melt from the reaction shaft so that a layer of melt having a top surface is formed in the settler wherein the settler comprises a bottom structure, a top wall structure, a first side wall structure and a second side wall structure between the bottom structure and the top wall structure, and a first end wall structure at one end of the settler and a second end structure at the opposite end of the settler, and
an uptake shaft for removing process gases from the suspension smelting furnace via the uptake, wherein uptake shaft is in communication with the settler via a second communication point that is formed between the settler and a lower end of the uptake shaft
characterized by
at least one injector configured to inject at least one of fluid and pulverous matter into the settler from at least one of the first side wall structure and the second side wall structure of the settler so that fluid and/or pulverous matter is injected into the settler above the top surface of the layer of melt in the settler,
by said at least one injection means for injecting fluid and/or pulverous matter into the settler is configured for injecting fluid and/or pulverous matter into the settler in a direction parallel or almost parallel with the top surface of the layer of melt, and
by said at least one injector configured to inject at least one of fluid and pulverous matter into the settler is configured for injecting fluid and/or pulverous matter is injected into process gases present in the settler above the top surface of the layer of melt in the settler.

7. The suspension smelting furnace according to claim 6 , characterized by injection means being arranged at both the first side wall structure and at the second side wall structure.

8. The suspension smelting furnace according to claim 7 , characterized by the injection means being arranged at the first side wall structure and at the second side wall structure in an unaligned configuration so that the injection means at the first side wall structure points at the opposite second side wall structure and so that the injection means at the second side wall structure points at the opposite first side wall structure.

9. The suspension smelting furnace according to claim 6 , characterized in by at least one injection means being arranged in at least one of the first side wall structure and the second side wall structure at a region of the settler that is between the first communication point that is formed between the lower end of the reaction shaft and the settler and the second communication point between the settler and the lower end of the uptake shaft.

Assignees

• Outotec Finland Oy

Inventors

• Pesonen Lauri
• Björklund Peter

Classifications

• F27D3/18 Primary

  Charging particulate material using a fluid carrier · CPC title

• C22B15/0047 Primary

  flash smelting or converting · CPC title

• F27B1/20

  Arrangements of devices for charging · CPC title

• C22B15/0052

  Reduction smelting or converting · CPC title

• F27D2003/185

  Conveying particles in a conduct using a fluid · CPC title