Method for manufacturing an electrical heating device and heating device

Patent metadata

Field	Value
Publication number	US-9739502-B2
Application number	US-201414522785-A
Country	US
Kind code	B2
Filing date	Oct 24, 2014
Priority date	Oct 30, 2013
Publication date	Aug 22, 2017
Grant date	Aug 22, 2017

Abstract

What is described is a method for manufacturing an electrical heating device, wherein electrical heating resistors are disposed in tubes of an extruded profile, and openings are cut into a plate of the extruded profile connecting the tubes. According to this disclosure, fastening sections of the extruded profile are plastically deformed and, by means thereof, heat sinks are fastened on the extruded profile. A corresponding electrical heating device is also described.

First claim

What is claimed is:

1. A method for manufacturing an electrical heating device, comprising:
providing an extruded profile comprising tubes and a plate connecting the tubes;
arranging electrical heating resistors in the tubes of the extruded profile;
cutting openings into the plate of the extruded profile; and
fastening heat sinks on the extruded profile by plastically deforming fastening sections of the extruded profile.

2. The method according to claim 1 , wherein the fastening sections are blades, which are cut out of the plate, then folded upright in order to form the openings and, after plastic deformation, retain the heat sinks by clamping.

3. The method according to claim 1 , wherein the fastening sections are regions of the plate adjoining the tubes or are flanges extending from the tubes, and the heat sinks are fastened on the tubes by placing each heat sink between the plate and one of the flanges, and then deforming the flange or the region adjoining the tube plastically.

4. The method according to claim 1 , wherein the heat sink is sheet metal bent in a serpentine shape.

5. The method according to claim 1 , wherein the fastening sections are bent over an edge of the heat sinks for fastening the heat sinks.

6. The method according to claim 1 , wherein the total surface area of the cut-out openings is larger than the remaining surface area of the plate.

7. A heating device, comprising:
electrical heating resistors;
tubes in which the heating resistors are disposed;
the tubes comprising webs connecting the tubes;
heat sinks bearing against the tubes; and
fastening sections extending from the webs or the tubes, the fastening sections retaining the heat sinks on the webs.

8. The heating device according to claim 7 , wherein at least some of the fastening sections are blades, which extend from the webs and retain the tubes.

9. The electrical heating device according to claim 7 , wherein at least some of the fastening sections are flanges extending from the tubes, wherein each of the heat sinks is retained by one of the flanges and the webs.

10. The electrical heating device according to claim 7 , wherein the tubes, flanges, and webs were produced as a single piece from an extruded profile, wherein openings were cut into a plate connecting the tubes, thereby forming the webs out of the plate.

11. The electrical heating device according to claim 7 , wherein the webs connect lateral surfaces of the tubes.

Assignees

• Borgwarner Ludwigsburg Gmbh

Inventors

• Luppold Michael
• Dauth Alexander
• Lehmann Klaus
• Halbrock Bernd

Classifications

• Y10T29/49373

  Tube joint and tube plate structure · CPC title

• F24H1/102 Primary

  with resistance · CPC title

• F24H3/0435

  Structures comprising heat spreading elements in the form of fins · CPC title

• B21D53/08

  of both metal tubes and sheet metal (connecting tubes in openings B21D39/06) · CPC title