Methods for monitoring load balance in washing machine appliances

Patent metadata

Field	Value
Publication number	US-9739005-B2
Application number	US-201514723502-A
Country	US
Kind code	B2
Filing date	May 28, 2015
Priority date	May 28, 2015
Publication date	Aug 22, 2017
Grant date	Aug 22, 2017

Abstract

Methods for monitoring load balance in washing machine appliances, and washing machine appliances, are provided. A method includes accelerating rotation of a basket about a central axis within a tub of the washing machine appliance from a first speed to a second speed greater than the first speed. The method further includes detecting a plurality of speed changes during the accelerating step, and summing absolute values of speed differences for each of the plurality of detected speed changes to obtain an unfolded speed value.

First claim

What is claimed is:

1. A method for monitoring load balance in a washing machine appliance, the method comprising:
accelerating rotation of a basket about a central axis within a tub of the washing machine appliance from a first speed to a second speed greater than the first speed;
detecting a plurality of speed changes during the accelerating step;
summing absolute values of speed differences for each of the plurality of detected speed changes to obtain an unfolded speed value; and
comparing the unfolded speed value to a predetermined threshold speed value,
wherein detecting a plurality of speed changes comprises detecting an initial speed and a final speed for each of the plurality of speed changes, and wherein each of the absolute values of speed differences is calculated as the absolute value difference between a corresponding initial value and a corresponding final value.

2. The method of claim 1 , further comprising transmitting an output signal when the unfolded speed value is greater than the predetermined threshold speed value, the output signal corresponding to an unbalanced load.

3. The method of claim 1 , further comprising flowing liquid into the tub.

4. The method of claim 3 , further comprising draining liquid from the tub.

5. The method of claim 4 , wherein the flowing step and the draining step occur before the accelerating step.

6. The method of claim 1 , wherein the accelerating step occurs during a spin cycle of the washing machine appliance.

7. The method of claim 1 , wherein the first speed is 0 revolutions per minute.

8. The method of claim 1 , wherein the first speed is in the range between approximately 60 and approximately 80 revolutions per minute.

9. The method of claim 1 , wherein the second speed is a first dwell speed of the washing machine appliance.

10. The method of claim 1 , wherein the second speed is in the range between approximately 105 and approximately 125 revolutions per minute.

11. A washing machine appliance, the washing machine appliance comprising:
a cabinet;
a tub disposed within the cabinet;
a basket disposed within the tub and rotatable relative to the tub about a central axis;
a motor connected to the basket and operable to rotate the basket; and
a controller in communication with the motor, the controller configured for:
accelerating rotation of the basket from a first speed to a second speed greater than the first speed;
detecting a plurality of speed changes during the accelerating step;
summing absolute values of speed differences for each of the plurality of detected speed changes to obtain an unfolded speed value; and
comparing the unfolded speed value to a predetermined threshold speed value,
wherein detecting a plurality of speed changes comprises detecting an initial speed and a final speed for each of the plurality of speed changes, and wherein each of the absolute values of speed differences is calculated as the absolute value difference between a corresponding initial value and a corresponding final value.

12. The washing machine appliance of claim 11 , wherein the controller is further configured for transmitting an output signal when the unfolded speed value is greater than the predetermined threshold speed value, the output signal corresponding to an unbalanced load.

13. The washing machine appliance of claim 11 , wherein the controller is further configured for flowing liquid into the tub.

14. The washing machine appliance of claim 11 , wherein the accelerating step occurs during a spin cycle of the washing machine appliance.

15. The washing machine appliance of claim 11 , wherein the first speed is 0 revolutions per minute.

16. The washing machine appliance of claim 11 , wherein the first speed is in the range between approximately 60 and approximately 80 revolutions per minute.

17. The washing machine appliance of claim 11 , wherein the second speed is a first dwell speed of the washing machine appliance.

18. The washing machine appliance of claim 11 , wherein the second speed is in the range between approximately 105 and approximately 125 revolutions per minute.

Assignees

• Gen Electric
• Haier Us Appliance Solutions Inc

Inventors

• Davis Paul Owen
• Ortega Brena Martin

Classifications

• D06F37/36

  for rotating the receptacle at more than one speed {(D06F37/304, D06F37/308 take precedence)} · CPC title

• G01M1/16

  by oscillating or rotating the body to be tested · CPC title

• G01M99/005 Primary

  Testing of complete machines, e.g. washing-machines or mobile phones (testing of machine parts G01M13/00; testing of electric apparatus or components G01R31/50) · CPC title

• D06F37/203 Primary

  Textiles & Paper · mapped topic

• D06F2204/065

  Textiles & Paper · mapped topic