Tower slewing crane

Patent metadata

Field	Value
Publication number	US-9738493-B2
Application number	US-201314652675-A
Country	US
Kind code	B2
Filing date	Dec 16, 2013
Priority date	Dec 17, 2012
Publication date	Aug 22, 2017
Grant date	Aug 22, 2017

Abstract

The present invention relates to a crane, having a jib rotatable about an upright axis, at which jib a trolley is movably arranged, from which trolley a hoist rope connected to a load hook runs off, as well as a load hook position determining device for determining the position of the load hook. The load hook position may be determined optically by means of one camera only, which camera is mounted on the trolley of the crane and views from the trolley in a predetermined and thus known viewing direction downwards onto the load hook. In doing so, the position of the load hook in the camera image is determined by an image evaluator. To simplify detection of the load hook in the camera image, the image evaluator may include rope run determining means for determining the rope run of the hoist rope running off from the trolley.

First claim

The invention claimed is:

1. A crane, in particular a tower slewing cranecomprising: a jib rotatable about an upright axis, at which jib a trolley is movably arranged, from which trolley a hoist rope connected to a load hook runs off, as well as a load hook position determining device for determining a load hook position, wherein the load hook position determining device comprises a camera arranged at the trolley and oriented downward towards the load hook in a predetermined viewing direction, an image data processing and evaluation system comprising a processor, an image evaluator carried out in the processor for determining an image position of the load hook in a camera image provided by the camera via at least one of pixel evaluation, contour evaluation, and color evaluation, and position determining means carried out in the processor for determining the load hook position based on the determined image position of the load hook in the camera image while taking into account a position of the trolley and providing a load hook position signal.

2. The crane according to claim 1 , wherein the image evaluator includes rope run determining means for determining a hoist rope run in the camera image, and the image evaluator is adapted such that the position of the load hook in the camera image is determined in dependency of the determined hoist rope run.

3. The crane according to claim 1 , wherein the image evaluator is adapted such that the load hook position is determined as being a point of intersection of two hoist rope lines identified in the camera image.

4. The crane according to claim 1 , wherein the load hook position determining device comprises distance determining means for determining a distance of the load hook from the trolley, wherein said distance determining means has a pixel counter for determining a number of pixels of an image area of the load hook and/or a marker identified in the camera image.

5. The crane according to claim 4 , wherein a lowering depth determining means is provided for determining a lowering depth of the load hook based on an unwound length of the hoist rope.

6. The crane according to claim 5 , wherein a horizontal displacement of the load hook in relation to the trolley is determinable by the position determining means based on the determined image position of the load hook in the camera image taking into account a respective set zoom ratio of the camera and the determined lowering depth/distance of the load hook from the trolley.

7. The crane according to claim 6 , wherein a camera control device for controlling camera settings is provided and adapted such that the zoom ratio of the camera is set variably in dependency of the load hook lowering depth.

8. The crane according to claim 7 , wherein the camera control device is adapted such that the zoom ratio of the camera is increased and/or decreased in dependence on recognition of the load hook and/or the marker provided thereon in the camera image provided by the camera, in particular such that when the load hook and/or the marker associated therewith is not recognized, the zoom ratio is decreased once or iteratively.

9. The crane according to claim 4 , wherein the image evaluator includes image section control means for enlarging an image section of the camera image to be evaluated by the image evaluator, which enlarging is effected in dependence on recognition of the load hook and/or the marker associated therewith, wherein said image section control means are adapted such that in the case of non-recognition of the load hook and/or the marker associated therewith, starting with a small image section, such image section is enlarged once or iteratively.

10. The crane according to claim 9 , wherein the image evaluator includes pixel evaluation means for recognizing a pixel pattern corresponding to the load hook and/or an attachment connected thereto such as a pulley, as well as color recognition means for recognizing, in the camera image, a color and/or color combination corresponding to a color and/or color combination of the load hook and/or the attachment thereof.

11. The crane according to claim 10 , wherein the image evaluator has contour recognition means for recognizing, in the camera image, an outer contour corresponding to the load hook and/or its attachment, and the load hook position is determined based on the outer contour of the load hook and/or the attachment mounted thereto.

12. The crane according to claim 1 , wherein a marker is attached to the load hook and/or a pulley connected thereto which marker is visibly oriented towards the trolley, and the image evaluator is adapted such that in the camera image a contour and/or pixel pattern corresponding to the marker is identified.

13. The crane according to claim 12 , wherein the marker and/or the load hook and/or the pulley includes a geometrical base such as a circle, a polygon, a line and/or a base pattern combined of several geometrical bases.

14. The crane according to claim 12 , wherein the marker and/or the load hook and/or the pulley are adapted in an unambiguously oriented manner and the image evaluator has orientation determining means for determining an orientation of the load hook, in particular determining a rotation angle of the load hook in relation to the upright axis.

15. The crane according to claim 1 , wherein trolley position determining means are provided, which trolley position determining means include travel position determining means for determining a trolley position relative to the jib and slewing position determining means for determining a slewing position of the jib relative to the upright axis, wherein the upright axis is a rotational axis, wherein the load hook position determining means are adapted such that the load hook position is determined based on the determined trolley position relative to the jib, the slewing position of the jib and the image position of the load hook in the camera image of the camera.

16. The crane according to claim 1 , wherein the load hook position determining device includes neighborhood determining means for determining a load hook neighborhood, in particular in terms of characteristic obstacle and/or neighborhood contours, based on the camera image, wherein the position determining means for determining the load hook position based on the determined image position of the load hook in the camera image are adapted such that the load hook position is determined relative to the load hook neighborhood.

17. The crane according to claim 16 , wherein load hook target control means are provided for controlling crane movements in dependency of the determined load hook position relative to the load hook neighborhood and/or collision prevention control means for stopping or altering crane movements in dependency of the determined load hook position relative to the load hook neighborhood.

18. A crane, in particular a tower slewing crane, comprising: a jib rotatable about an upright axis, at which jib a trolley is movably arranged, from which trolley a hoist rope connected to a load hook runs off, as well as a load hook position determining device for determining a load hook position, wherein the load hook position determining device comprises a camera arranged at the trolley and oriented downward towards the load hook in a predetermined viewing direction, an image data processing and evaluation system comprising a processor, an image evaluator carried out in the processor for determining an image position of the load hook in a camera image provided by the camera, and position determinin

Assignees

• Liebherr Components Biberach Gmbh

Inventors

• Fenker Oliver
• Palberg Michael

Classifications

• B66C13/46 Primary

  Position indicators for suspended loads or for crane elements · CPC title

• B66C13/16

  Applications of indicating, registering, or weighing devices (in crane hooks B66C1/40; in safety gear B66C15/00; weighing-apparatus G01G; remote indicating in general G08) · CPC title

• B66C23/022

  Pivot axis common with column · CPC title

• B66C13/18

  Control systems or devices (exclusively for rope, cable, or chain winding mechanisms B66D1/40) · CPC title