Exhaust gas purification palladium monolayer catalyst for saddle-riding-type vehicle

Patent metadata

Field	Value
Publication number	US-9737850-B2
Application number	US-201214389129-A
Country	US
Kind code	B2
Filing date	Sep 12, 2012
Priority date	Mar 30, 2012
Publication date	Aug 22, 2017
Grant date	Aug 22, 2017

Abstract

Provided is a novel palladium catalyst capable of efficiently purifying carbon monoxide (CO) and total hydrocarbons (THC) under a fuel-rich atmosphere even when palladium (Pd) is used as a catalyst active component. Proposed is a palladium monolayer catalyst for an exhaust gas from a saddle-riding-type vehicle, which is an exhaust gas purification catalyst for a saddle-riding-type vehicle to be installed in an exhaust gas passage in an internal combustion engine. The palladium monolayer catalyst includes a substrate, and a catalyst layer that has the form of a monolayer and contains palladium acting as a catalyst active component, an inorganic porous body acting as a catalyst carrier, ceria (CeO 2 ) particles acting as a promoter component, and barium.

First claim

The invention claimed is:

1. An exhaust gas purification device for a saddle-riding-type vehicle comprising:
a carburetor;
an air cleaner configured to have clean and dirty sides connected to the carburetor, to purify air suctioned from an outside to the dirty side, and to supply the purified air to an engine via the clean side;
a secondary air supply system configured to supply secondary air for an exhaust port side of the engine from the clean side of the air cleaner; and
an exhaust muffler connected to the engine via an exhaust pipe,
wherein a palladium monolayer catalyst, in which a catalyst layer having the form of a monolayer containing palladium acting as a single catalyst active component, an inorganic porous body acting as a catalyst carrier, ceria (CeO 2 ) particles acting as a single promoter component, and barium is formed on a substrate, is disposed inside the exhaust muffler, and the palladium is carried on the ceria (CeO 2 ) particles; and
the palladium is contained at a rate of 0.003 to 2 mass parts based on 100 mass parts of the catalyst layer.

2. The exhaust gas purification device for a saddle-riding-type vehicle according to claim 1 , wherein the palladium monolayer catalyst contains the ceria particles at a rate of 15 to 50 parts by mass based on 100 parts by mass of the catalyst layer.

3. The exhaust gas purification device for a saddle-riding-type vehicle according to claim 1 , wherein the palladium monolayer catalyst contains the catalyst layer of 40 g to 300 g per 1 liter substrate.

4. The exhaust gas purification device for a saddle-riding-type vehicle according to claim 2 , wherein the palladium monolayer catalyst contains the catalyst layer of 40 g to 300 g per 1 liter substrate.

5. The exhaust gas purification device for a saddle-riding-type vehicle according to claim 1 , further comprising a structure that divides the catalyst into two pieces by providing a separator at an inlet side of the catalyst and causes a turn flow at the other end by a hemispherical cap.

6. The exhaust gas purification device for a saddle-riding-type vehicle according to claim 2 , further comprising a structure that divides the catalyst into two pieces by providing a separator at an inlet side of the catalyst and causes a turn flow at the other end by a hemispherical cap.

Assignees

• Kimura Toshiaki
• Horimura Hiroyuki
• Koga Akiko
• Ito Motoki
• Tsuji Masateru
• Wakabayashi Takashi
• Shibata Yosuke
• Nakahara Yunosuke
• Yasuda Kiyotaka
• Honda Motor Co Ltd
• Mitsui Mining & Smelting Co

Inventors

• Kimura Toshiaki
• Horimura Hiroyuki
• Koga Akiko
• Ito Motoki
• Tsuji Masateru
• Wakabayashi Takashi
• Shibata Yosuke
• Nakahara Yunosuke
• Yasuda Kiyotaka

Classifications

• B01D2255/2042

  Barium · CPC title

• Y02T10/22

  Cross-Sectional Technologies · mapped topic

• B01D2255/1023

  Palladium · CPC title

• F01N3/101

  Three-way catalysts · CPC title

• F01N2590/04

  for motorcycles · CPC title