Embedded permanent magnet rotary electric machine

Patent metadata

Field	Value
Publication number	US-9735631-B2
Application number	US-201214390701-A
Country	US
Kind code	B2
Filing date	May 22, 2012
Priority date	May 22, 2012
Publication date	Aug 15, 2017
Grant date	Aug 15, 2017

Abstract

Permanent magnets that constitute the single magnetic poles are constituted by n permanent magnet segments, the n permanent magnet segments being configured such that shapes and directions of orientation thereof have mirror symmetry relative to a plane that passes through a magnetic pole center and that includes a central axis of the rotor core, and being oriented such that a permanent magnet segment that is further away from the magnetic pole center in a circumferential direction has a smaller angle of orientation, and the permanent magnet segment that is positioned further away from the magnetic pole center in the circumferential direction being produced so as to have an approximately fan-shaped cross-sectional shape in which a radial width is wider than a circumferential width.

First claim

The invention claimed is:

1. An embedded permanent magnet rotary electric machine comprising:
a stator including:
an annular stator core; and
a stator coil that is mounted onto said stator core; and
a rotor including:
a cylindrical rotor core; and
a plurality of permanent magnets that constitute respective single magnetic poles that are embedded into an outer circumferential side of said rotor core so as to be arranged at a uniform angular pitch circumferentially,
said rotor being rotatably disposed on an inner circumferential side of said stator,
wherein:
said permanent magnets that constitute said single magnetic poles are constituted by n permanent magnet segments that are arranged in a circular arc shape circumferentially, where n is an integer that is greater than or equal to 3;
said n permanent magnet segments are individually accommodated and held in magnet holding apertures that are disposed through said rotor core so as to have aperture directions in an axial direction;
said n permanent magnet segments are configured such that shapes and directions of orientation thereof have mirror symmetry relative to a plane that passes through a magnetic pole center and that includes a central axis of said rotor core;
said n permanent magnet segments are oriented such that a permanent magnet segment that is further away from said magnetic pole center in a circumferential direction has a smaller angle of orientation; and
said permanent magnet segment that is positioned further away from said magnetic pole center in said circumferential direction is produced so as to have an approximately fan-shaped cross-sectional shape in which a radial width is wider than a circumferential width,
wherein said permanent magnet segment that is positioned farthest away from said magnetic pole center in said circumferential direction is configured so as to satisfy:
d cos θ+τ(sin θ−1)>0

where θ is said angle of orientation, d is said radial width, and τ is said circumferential width.

2. The embedded permanent magnet rotary electric machine according to claim 1 , wherein an outer circumferential bridge that is positioned radially outside said magnet holding apertures of said rotor core is configured so as to have an arch shape in which a radial thickness become gradually thinner toward a center from two circumferential ends.

3. The embedded permanent magnet rotary electric machine according to claim 1 , wherein there are three or four of said permanent magnet segments, and an angle of orientation of permanent magnet segments that are positioned at two circumferential ends is greater than or equal to 15 degrees and less than or equal to 43 degrees if an angle of orientation of a permanent magnet segment that is positioned at said magnetic pole center or of permanent magnet segments that are positioned near said magnetic pole center is 90 degrees.

4. The embedded permanent magnet rotary electric machine according to claim 1 , wherein there are four of said permanent magnet segments, and an angle of orientation of permanent magnet segments that are positioned at two circumferential ends is greater than or equal to 15 degrees and less than or equal to 30 degrees if an angle of orientation of permanent magnet segments that are positioned near said magnetic pole center is 70 degrees.

5. An embedded permanent magnet rotary electric machine comprising:
a stator including:
an annular stator core; and
a stator coil that is mounted onto said stator core; and
a rotor including:
a cylindrical rotor core; and
a plurality of permanent magnets that constitute respective single magnetic poles that are embedded into an outer circumferential side of said rotor core so as to be arranged at a uniform angular pitch circumferentially,
said rotor being rotatably disposed on an inner circumferential side of said stator,
wherein:
said permanent magnets that constitute said single magnetic poles are constituted by n permanent magnet segments that are arranged in a circular arc shape circumferentially, where n is an integer that is greater than or equal to 3;
said n permanent magnet segments are individually accommodated and held in magnet holding apertures that are disposed through said rotor core so as to have aperture directions in an axial direction;
said n permanent magnet segments are configured such that shapes and directions of orientation thereof have mirror symmetry relative to a plane that passes through a magnetic pole center and that includes a central axis of said rotor core;
said n permanent magnet segments are oriented such that a permanent magnet segment that is further away from said magnetic pole center in a circumferential direction has a smaller angle of orientation; and
said permanent magnet segment that is positioned further away from said magnetic pole center in said circumferential direction is produced so as to have an approximately fan-shaped cross-sectional shape in which a radial width is wider than a circumferential width,
wherein a first notch is formed by cutting away a portion of a circumferential surface of permanent magnet segments that are positioned at two circumferential ends of said n permanent magnet segments.

6. The embedded permanent magnet rotary electric machine according to claim 5 , wherein said first notch is formed by cutting away a corner portion of a circumferentially outer surface and an inner circumferential surface of said permanent magnet segments that are positioned at said two circumferential ends of said n permanent magnet segments.

7. The embedded permanent magnet rotary electric machine according to claim 1 , wherein said n permanent magnet segments are produced so as to have identical cross-sectional shapes.

8. The embedded permanent magnet rotary electric machine according to claim 1 , wherein a second notch is formed by cutting away in a circular arc shape a portion of an outer circumferential surface of said rotor core that is radially outside a rib that is positioned between said magnet holding apertures.

9. The embedded permanent magnet rotary electric machine according to claim 5 , wherein a second notch is formed by cutting away in a circular arc shape a portion of an outer circumferential surface of said rotor core that is radially outside a rib that is positioned between said magnet holding apertures.

10. The embedded permanent magnet rotary electric machine according to claim 1 , wherein at least two of said permanent magnet segments have different circumferential widths.

11. The embedded permanent magnet rotary electric machine according to claim 10 , wherein at least one of the permanent magnet segments has a circumferential width wider than a radial width.

Assignees

• Kayano Shinsuke
• Inoue Masaya
• Nishimura Shinji
• Hazeyama Moriyuki
• Sasai Takuma
• Mitsubishi Electric Corp

Inventors

• Kayano Shinsuke
• Inoue Masaya
• Nishimura Shinji
• Hazeyama Moriyuki
• Sasai Takuma

Classifications

• H02K1/276 Primary

  Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM] · CPC title

• H02K29/03

  with a magnetic circuit specially adapted for avoiding torque ripples or self-starting problems · CPC title

• H02K1/2766 Primary

  having a flux concentration effect · CPC title

• H02K1/2706 Primary

  Inner rotors · CPC title