Linked stacks of partly reduced graphen, method for producing linked stacks of partly reduced graphene, power comprising linked stacks of partly reduced graphene, graphene electrode film, method for producing graphene elcetrode film, and graphene capacitor

Patent metadata

Field	Value
Publication number	US-9734956-B2
Application number	US-201314425436-A
Country	US
Kind code	B2
Filing date	Sep 4, 2013
Priority date	Sep 5, 2012
Publication date	Aug 15, 2017
Grant date	Aug 15, 2017

Abstract

The object of the present invention is to provide linked stacks of reduced graphene, in which excellent electrical property on the surface of graphene may be utilized, a method for producing the same, powder comprising the same, and film comprising the same. The object may be solved by using linked stacks of partly reduced graphene 11 comprising two or more stacks of partly reduced graphene 21 to 24 linked together, in which the stack of partly reduced graphene 21 has two or more sheets of partly reduced graphene 31 and a nanosubstance 32 held between the sheets of partly reduced graphene 31 , the partly reduced graphene 31 has no carbonyl groups and has carboxyl groups 31 a and hydroxyl groups 31 b , and different stacks of partly reduced graphene 21 to 24 are linked to each other by an ester bond 34.

First claim

The invention claimed is:

1. Linked stacks of partly reduced graphene comprising two or more stacks of partly reduced graphene linked together;
wherein the stack of partly reduced graphene has two or more sheets of partly reduced graphene and a nanosubstance held between the sheets of partly reduced graphene;
the partly reduced graphene has no carbonyl groups and has carboxyl groups and hydroxyl groups; and
different stacks of partly reduced graphene are linked to each other by an ester bond.

2. The linked stacks of partly reduced graphene according to claim 1 , wherein the nanosubstance comprises a conductive material and is a particle, a rod-like body, a cylindrical body or a fibrous body with a diameter of 0.3 nm or more and 100 nm or less.

3. The linked stacks of partly reduced graphene according to claim 2 , wherein the diameter is 1 to 10 nm.

4. The linked stacks of partly reduced graphene according to claim 2 , wherein the nanosubstance is a carbon nanotube.

5. The linked stacks of partly reduced graphene according to claim 1 , wherein a plurality of the stacks of graphene are linked together in either or both of a parallel direction and a perpendicular direction to a sheet plane of the reduced graphene.

6. The linked stacks of partly reduced graphene according to claim 5 , wherein the plurality of the stacks of partly reduced graphene are three-dimensionally linked together.

7. A method for producing the linked stacks of partly reduced graphene according to claim 1 , comprising:
a step of preparing a dispersion solution in such a manner that graphene oxide having carboxyl groups, hydroxyl groups and carbonyl groups is dispersed into a solvent together with a nanosubstance comprising a conductive material and being a particle, a rod-like body, a cylindrical body or a fibrous body with a diameter of 0.3 nm or more and 100 nm or less; and
a step of producing the linked stacks of partly reduced graphene in such a manner that a reducing agent is added to the dispersion solution under an inert gas atmosphere to convert the graphene oxide into partly reduced graphene, in which only the carbonyl groups are reduced and the carboxyl groups and the hydroxyl groups are left, and linking a plurality of the partly reduced graphene together by forming an ester bond through a dehydration condensation reaction between the carboxyl groups of one partly reduced graphene and the hydroxyl groups of another partly reduced graphene.

8. The method for producing the linked stacks of partly reduced graphene according to claim 7 , wherein a surfactant is added to the solvent.

9. The method for producing the linked stacks of partly reduced graphene according to claim 7 , wherein the reducing agent is a hydrazine hydrate.

10. The method for producing the linked stacks of partly reduced graphene according to claim 7 , wherein the dispersion solution is heated to a temperature of 90° C. to less than 100° C. to then add the reducing agent thereto.

11. The method for producing the linked stacks of partly reduced graphene according to claim 10 , wherein the reducing agent is added to thereafter maintain a heating state at a temperature of 90° C. to less than 100° C. under an inert gas atmosphere for 20 hours or more.

12. The method for producing the linked stacks of partly reduced graphene according to claim 7 , wherein graphite is mixed into water together with sodium nitrate to then disperse sulfuric acid, potassium permanganate and hydrogen peroxide, and graphene is peeled off from the graphite into graphene oxide, which is thereafter filtered to produce graphene oxide.

13. A powder comprising linked stacks of partly reduced graphene comprising the linked stacks of partly reduced graphene according to claim 1 .

14. A film comprising linked stacks of partly reduced graphene comprising the linked stacks of partly reduced graphene according to claim 1 .

15. A graphene electrode film comprising the linked stacks of partly reduced graphene according to claim 1 .

16. The graphene electrode film according to claim 15 , wherein the nanosubstance of the linked stacks of partly reduced graphene comprises a conductive material and is a particulate material, a rod-like body, a cylindrical body or a fibrous body with a diameter of 0.3 nm or more and 100 nm or less.

17. The graphene electrode film according to claim 16 , wherein the diameter is 1 to 10 nm.

18. The graphene electrode film according to claim 16 , wherein the nanosubstance is a carbon nanotube.

19. The graphene electrode film according to claim 18 , wherein a length of the carbon nanotube is 2 to 5 μm.

20. The graphene electrode film according to claim 15 , wherein the stacks of partly reduced graphene of the linked stacks of partly reduced graphene are three-dimensionally linked together.

21. The graphene electrode film according to claim 15 , wherein a film thickness is 0.1 mm or more.

22. A method for producing the graphene electrode film according to claim 15 , comprising:
a step of preparing a dispersion solution in such a manner that powder comprising graphene oxide is dispersed into a solvent together with a nanosubstance comprising a conductive material and being a particulate material, a rod-like body, a cylindrical body or a fibrous body with a diameter of 0.3 nm or more and 100 nm or less;
a step of producing a reduction solution comprising the linked stacks of partly reduced graphene by adding a reducing agent to the dispersion solution under an inert gas atmosphere; and
a step of producing the graphene electrode film from the reduction solution by a wet film-forming method or a filtering method,
wherein:
the linked stacks of partly reduced graphene comprise two or more stacks of partly reduced graphene linked together;
the stack of partly reduced graphene has two or more sheets of partly reduced graphene and the nanosubstance held between the sheets of partly reduced graphene;
the partly reduced graphene has no carbonyl groups and has carboxyl groups and hydroxyl groups; and
different stacks of partly reduced graphene are linked to each other by an ester bond.

23. The method for producing the graphene electrode film according to claim 22 , wherein the nanosubstance is a carbon nanotube.

24. The method for producing the graphene electrode film according to claim 22 , wherein a surfactant is further added to the solvent to prepare the dispersion solution.

25. The method for producing the graphene electrode film according to claim 24 , wherein sodium dodecylbenzenesulfonate is used as the surfactant, and added by 0.5 to 1.5 wt % to prepare the dispersion solution.

26. The method for producing the graphene electrode film according to claim 22 , wherein the reducing agent is a hydrazine hydrate.

27. The method for producing the graphene electrode film according to claim 22 , wherein the dispersion solution is heated to a temperature range of 90° C. to less than 100° C. to then add the reducing agent thereto.

28. The method for producing the graphene electrode film according to claim 27 , wherein the reducing agent is added to thereafter maintain a heating state at a temperature range of 90° C. to less than 100° C. under an inert gas atmosphere for 20 hours or more.

29. The method for producing the graphene electrode film according to claim 22 , wherein graphite is mixed into water together with

Assignees

• Nat Inst For Materials Science

Inventors

• Tang Jie
• Zhang Feifei
• Shinya Norio
• Cheng Qian
• Qin Luchang

Classifications

• Y02E60/13

  Energy storage using capacitors · CPC title

• B32B2313/04

  Carbon · CPC title

• C01B31/0476

  Chemistry & Metallurgy · mapped topic

• H01B1/12

  organic substances {(organic macromolecular compounds or compositions C08)} · CPC title

• B32B9/007

  comprising carbon, e.g. graphite, composite carbon · CPC title