Control apparatus for water heater

Patent metadata

Field	Value
Publication number	US-9732984-B2
Application number	US-201314067539-A
Country	US
Kind code	B2
Filing date	Oct 30, 2013
Priority date	Oct 31, 2012
Publication date	Aug 15, 2017
Grant date	Aug 15, 2017

Abstract

The present invention becomes possible to employ a main microprocessor with a relatively lower number of input ports, whereby while maintaining the performance and function of a water heater, the cost of a control apparatus is cut down. Some of sensors, adapted for measurement of various parameters which are for use in operational control of the water heater and in need of immediate response, are connected to a main microprocessor 31 . The other sensors that are not in need of an immediate response, such as an ambient temperature sensor 36, are connected only to a sub microprocessor 32 if the main microprocessor 31 does not have any extra analog signal input port. The sub microprocessor converts an analog signal from the sensor 36 which is connected only to the sub microprocessor into digital data. And the sub microprocessor transmits the digital data to the main microprocessor through communication therewith.

First claim

What is claimed is:

1. A control apparatus for a water heater, said water-heater control apparatus comprising:
a housing;
a plurality of sensors for measurement of various parameters for operational control on said water heater; and
a controller disposed inside the housing for controlling said water heater upon analog detection signals output from said plural sensors, said controller comprising a main microprocessor with analog signal input ports and a sub-microprocessor with at least one analog signal input port, the sub-microprocessor being intercommunicable with said main microprocessor;
wherein at least one of said plurality of sensors serves to measure a non-immediate responsive parameter that is not in need of immediate response by said controller;
wherein said at least one sensor adapted for measurement of said non-immediate responsive parameter outputs said analog detection signal which is not input to any analog signal input ports of said main microprocessor, but is input only to said analog signal input port of said sub-microprocessor;
wherein the others of said plurality of sensors output said analog detection signals which are input at least to said analog signal input ports of said main microprocessor;
wherein said sub-microprocessor is configured to convert said analog detection signal input only to said analog signal input port thereof into digital data and to periodically transmit said digital data to said main microprocessor through communication with said main microprocessor, said main microprocessor having a predetermined control operation carried out based on said periodically transmitted digital data, making it possible to reduce the number of analog signal input ports of the primary microprocessor, which allows a less costly primary microprocessor that is employed thereby achieving reduction in product cost; and
wherein said sub-microprocessor selectively brings a combustion operation to an urgent stop independently of said main microprocessor.

2. The water-heater control apparatus as set forth in claim 1 ,
wherein said main microprocessor and said sub-microprocessor are configured to perform an intercommunication normality verifying process at least when power is turned on which verify whether the intercommunication between said main microprocessor and said sub-microprocessor is normal;
said sub-microprocessor is configured to start transmission of said digital data from the sub-microprocessor to said main microprocessor after said intercommunication is verified to be normal by said intercommunication normality verifying process; and
said main microprocessor is configured to control a predetermined operation based on said digital data received through communication with said sub-microprocessor.

3. The water-heater control apparatus as set forth in claim 1 , wherein said at least one sensor adapted for measurement of said non-immediate responsive parameter is an ambient temperature sensor.

4. The water-heater control apparatus as set forth in claim 1 , wherein said main microprocessor is configured to control a predetermined hot water supply operation and a predetermined freeze prevention operation;
at least some of said sensors serve to measure immediate responsive parameters that are in need of immediate response by said controller for controlling said hot water supply operation;
all of said analog detection signals from said some sensors are input into said analog signal input ports of said main microprocessor; and
said non-immediate responsive parameter is used for controlling said freeze prevention operation.

5. A water heater comprising a water-heater control apparatus as set forth in claim 1 .

6. A water heater comprising a water-heater control apparatus as set forth in claim 2 .

7. A water heater comprising a water-heater control apparatus as set forth in claim 3 .

8. A water heater comprising a water-heater control apparatus as set forth in claim 4 .

9. The water-heater control apparatus as set forth in claim 1 , wherein the sub-microprocessor brings the combustion operation to the urgent stop by actuating a main gas solenoid valve.

10. A control apparatus for a water heater, said water-heater control apparatus comprising:
a housing;
a plurality of sensors for measurement of various parameters for operational control on said water heater; and
a controller disposed inside the housing for controlling said water heater upon analog detection signals output from said plural sensors, said controller comprising a main microprocessor with analog signal input ports and a sub-microprocessor with at least one analog signal input port, the sub-microprocessor being intercommunicable with said main microprocessor;
wherein at least one of said plurality of sensors serves to measure a non-immediate responsive parameter that is not in need of immediate response by said controller;
wherein said at least one sensor adapted for measurement of said non-immediate responsive parameter outputs said analog detection signal which is not input to any analog signal input ports of said main microprocessor, but is input only to said analog signal input port of said sub-microprocessor;
wherein the others of said plurality of sensors output said analog detection signals which are input at least to said analog signal input ports of said main microprocessor;
wherein said sub-microprocessor is configured to convert said analog detection signal input only to said analog signal input port thereof into digital data and to periodically transmit said digital data to said main microprocessor through communication with said main microprocessor, said main microprocessor having a predetermined control operation carried out based on said periodically transmitted digital data, making it possible to reduce the number of analog signal input ports of the primary microprocessor, which allows a less costly primary microprocessor that is employed thereby achieving reduction in product cost;
wherein said at least one sensor adapted for measurement of said non-immediate responsive parameter is an ambient temperature sensor;
wherein said main microprocessor is configured to control a predetermined hot water supply operation and a predetermined freeze prevention operation;
wherein at least some of said sensors serve to measure immediate responsive parameters that are in need of immediate response by said controller for controlling said hot water supply operation;
wherein all of said analog detection signals from said some sensors are input into said analog signal input ports of said main microprocessor; and
wherein said non-immediate responsive parameter is used for controlling said freeze prevention operation; and
wherein said sub-microprocessor selectively brings a combustion operation to an urgent stop independently of said main microprocessor.

11. The water-heater control apparatus as set forth in claim 10 , wherein the sub-microprocessor brings the combustion operation to the urgent stop by actuating a main gas solenoid valve.

Assignees

• Noritz Corp

Inventors

• Yano Yuiko
• Okamoto Shinichi

Classifications

• F24H1/124

  using fluid fuel · CPC title

• G05B19/0421

  Multiprocessor system · CPC title

• Y02B30/762

  Cross-Sectional Technologies · mapped topic

• F24H8/006

  Means for removing condensate from the heater · CPC title

• Y02B30/106

  Cross-Sectional Technologies · mapped topic