EGR control method of internal combustion engine

Patent metadata

Field	Value
Publication number	US-9732667-B2
Application number	US-201514803514-A
Country	US
Kind code	B2
Filing date	Jul 20, 2015
Priority date	Jul 22, 2014
Publication date	Aug 15, 2017
Grant date	Aug 15, 2017

Abstract

The invention has an object to control an EGR amount accurately in transient time. An ECU switches EGR control to the one-valve EGR control and the both-valve EGR control based on a request EGR amount. When the EGR control is switched to the one-valve EGR control from the both-valve EGR control, an EGR valve of one bank is closed first. Next, during a time period until an opening degree restriction time period elapses after the EGR valve is closed, an opening degree of an EGR valve of the other bank is restricted to be smaller than a one-valve target opening degree. Subsequently, when the opening degree restriction time period elapses, restriction of the opening degree of the EGR valve is cancelled, and the opening degree of the EGR valve is changes to the one-valve target opening degree.

First claim

What is claimed is:

1. An EGR control method of an internal combustion engine including two banks sharing an intake passage with each other, two EGR valves that are provided respectively at the two banks, and are capable of regulating amounts of EGR gases that are recirculated from exhaust passages of the respective banks to the intake passage, in the respective banks, and a control device that individually controls the two EGR valves, wherein the control device includes an electronic control unit, a sensor system that detects operation information of the engine including at least one sensor, a processor, and memory with programs stored therein, the EGR control method comprising the steps of:
executing, by the control device both-valve EGR control that controls both opening degrees of the respective EGR valves to recirculate the EGR gases to the intake passage from the exhaust passages of the respective banks, when a request EGR amount is larger than a switch determination value;
executing by the control device one-valve EGR control that keeps one EGR valve of the respective EGR valves in an always closed state and controls an opening degree of the other EGR valve to a one-valve target opening degree in the state, when the request EGR amount is smaller than the switch determination value;
executing by the control device transient control during a time period until the one-valve EGR control is started after the both-valve EGR control is ended, when the both-valve EGR control is switched to the one-valve EGR control; and
in the transient control, the one EGR valve is closed, and the other EGR valve is opened with an opening degree smaller than the one-valve target opening degree.

2. The EGR control method of an internal combustion engine according to claim 1 ,
wherein the control device has a function of executing a stoichiometric combustion mode of performing combustion with an air-fuel ratio corresponding to a theoretical air-fuel ratio, and a lean combustion mode of performing combustion at a leaner side than the theoretical air-fuel ratio, and
the both-valve EGR control is executed during the stoichiometric combustion mode, and the one-valve EGR control is executed during the lean combustion mode.

3. The EGR control method of an internal combustion engine according to claim 1 ,
wherein in the transient control
at a time of switching to the one-valve EGR control from the both-valve EGR control, a first process of closing the one EGR valve is executed,
during a time period until an opening degree restriction time period set in advance elapses after the one EGR valve is closed, a second process of restricting an opening degree of the other EGR valve to a transient one-valve target opening degree that is set to be smaller than the one-valve target opening degree is executed, and
when the opening degree restriction time period elapses, a third process of releasing restriction of the opening degree of the other EGR valve, and changing the opening degree of the other EGR valve to the one-valve target opening degree is executed.

4. The EGR control method of an internal combustion engine according to claim 1 ,
wherein the two banks each includes a turbocharger for turbocharging intake air by using an exhaust gas pressure, and a wastegate valve for controlling the exhaust gas pressure that is applied to the turbocharger, and
at a time of execution of the one-valve EGR control, the wastegate valve of at least one of the banks is controlled so that rotational speeds of the turbochargers of the respective banks correspond to each other.

5. The EGR control method of an internal combustion engine according to claim 1 ,
wherein at the time of execution of the one-valve EGR control, intake air amounts of the respective banks are individually detected, and an amount of an EGR gas is calculated based on the intake air amounts of the respective banks.

6. The EGR control method of an internal combustion engine according to claim 1 ,
wherein intake air amounts of the respective banks are respectively detected in a state in which the both-valve EGR control and the one-valve EGR control are stopped, and a bank-to-bank intake air ratio that is a ratio of the intake air amounts of the respective banks is stored in advance, and
at the time of execution of the one-valve EGR control, an amount of an EGR gas is calculated based on the intake air amounts detected respectively in the respective banks, and the bank-to-bank intake air amount ratio.

7. The EGR control method of an internal combustion engine according to claim 6 ,
wherein two kinds of bank-to-bank intake air amount ratios comprising the bank-to-bank intake air amount ratio in a natural aspiration region, and the bank-to-bank intake air amount ratio in a turbocharging region are respectively calculated and stored, and
at the time of execution of the one-valve EGR control, either one of the two kinds of bank-to-bank intake air amount ratios is selected based on presence or absence of turbocharging, and the amount of the EGR gas is calculated by using the selected bank-to-bank intake air amount ratio.

8. The EGR control method of an internal combustion engine according to claim 5 ,
wherein at the time of execution of the one-valve EGR control, a calculation value of the EGR gas amount is corrected based on at least one temperature of a temperature of the EGR gas and an intake air temperature.

9. The EGR control method of an internal combustion engine according to claim 1 ,
wherein an integrated EGR amount obtained by integrating actual flowing amounts of the EGR gas is calculated for each of the banks, and
at the time of execution of the one-valve EGR control, the EGR valve is closed in the bank where the integrated EGR amount is larger out of the two banks, and the EGR valve is driven in the bank where the integrated EGR amount is smaller.

Assignees

• Toyota Motor Co Ltd

Inventors

• Kuze Yasuhiro

Classifications

• F02B2037/122

  Control of rotational speed of the pump · CPC title

• F02M26/48

  EGR valve position sensors (details of the sensor installation in the valve housing F02M26/72) · CPC title

• F02M26/46

  for determining the characteristics of gases, e.g. composition · CPC title

• F02B37/183

  Arrangements of bypass valves or actuators therefor · CPC title

• F02D41/005

  according to engine operating conditions · CPC title