Ethylene/1-hexene or ethylene/1-butene copolymer having excellent processibility and environmetal stress crack resistance

Patent metadata

Field	Value
Publication number	US-9732172-B2
Application number	US-201515035099-A
Country	US
Kind code	B2
Filing date	Oct 13, 2015
Priority date	Oct 13, 2014
Publication date	Aug 15, 2017
Grant date	Aug 15, 2017

Abstract

The present invention relates to an ethylene/1-hexene or ethylene/1-butene copolymer having excellent processibility. The ethylene/1-hexene or ethylene/1-butene copolymer according to the present invention has high molecular weight and wide molecular weight distribution, and thus excellent processibility, and has excellent environmental stress crack resistance, and thus, may be applied for a high inner pressure heating pipe, a mining pipe, or a large-diameter pipe, and the like.

First claim

The invention claimed is:

1. An ethylene/1-butene copolymer having:
weight average molecular weight(g/mol) of 10,000 to 400,000,
molecular weight distribution (Mw/Mn, PDI) of 2 to 30,
density (g/cm 3 ) of 0.930 to 0.950,
MFR 5 (g/10 min, measured at 190° C. by ASTM 1238) of 0.1 to 5,
melt flow rate ratio (MFR 21.6 /MFR 5 , measured at 190° C. by ASTM 1238) of 10 to 200, and an environmental stress crack resistance (ESCR) of 400 hours to 20,000 hours, as measure by full notch creep test (FNCT) according to ISO 16770 at 4.0 MPa and 80° C.

2. The copolymer according to claim 1 ,
wherein the environmental stress crack resistance (ESCR) measured by full notch creep test (FNCT) according to ISO 16770 at 4.0 MPa and 80° C. is 600 hours to 8,760 hours.

3. The copolymer according to claim 1 ,
wherein the weight average molecular weight is 50,000 to 350,000 g/mol.

4. The copolymer according to claim 1 ,
wherein the molecular weight distribution is 7 to 28.

5. The copolymer according to claim 1 ,
wherein the MFR 5 is 0.1 to 3.

6. The copolymer according to claim 1 ,
wherein the melt flow rate ratio is 15 to 180.

7. The copolymer according to claim 1 ,
wherein the ethylene/1-butene copolymer is prepared by polymerizing ethylene and 1 butene, in the presence of at least one first metallocene compound represented by the following Chemical Formula 1; and at least one second metallocene compound selected from the compounds represented by the following Chemical Formulae 3 to 5:

in the Chemical Formula 1,
A is hydrogen, halogen, C 1-20 alkyl, C 2-20 alkenyl, C 6-20 aryl, C 7-20 alkylaryl, C 7-20 arylalkyl, C 1-20 alkoxy, C 2-20 alkoxyalkyl, C 3-20 heterocycloalkyl, or C 5-20 heteroaryl;
D is —O—, —S—, —N(R)—or —Si(R)(R′)—, wherein R and R′ are identical to or different from each other, and are each independently hydrogen, halogen, C 1-20 alkyl, C 2-20 alkenyl, or C 6 - 20 aryl;
L is C 1-10 linear or branched alkylene;
B is carbon, silicon or germanium;
Q is hydrogen, halogen, C 1-20 alkyl, C 2-20 alkenyl, C 6-20 aryl, C 7-20 alkylaryl, or C 7-20 arylalkyl;
M is Group 4 transition metal;
X 1 and X 2 are identical to or different from each other, and are each independently halogen, C 1-20 alkyl, C 2-20 alkenyl, C 6-20 aryl, nitro, amido, C 1-20 alkylsilyl, C 1-20 alkoxy, C 1-20 , or C 1-20 sulfonate;
C 1 and C 2 are identical to or different from each other, and are each independently represented by one of the following Chemical Formula 2a, Chemical Formula 2b or Chemical Formula 2c, provided that both C 1 and C 2 are not Chemical Formula 2c;
[Chemical Formula 2a]

in the Chemical Formulae 2a, 2b and 2c,
R 1 to R 17 and R 1 ′ to R 9 ′ are identical to or different from each other, and are each independently hydrogen, halogen, C 1-20 alkyl, C 2-20 alkenyl, C 1-20 alkylsilyl, C 1-20 silylalkyl, C 1-20 alkoxysilyl, C 1-20 alkoxy, C 6-20 aryl, C 7-20 alkylaryl, or C 7-20 arylalkyl, and two or more neighboring groups of R 10 to R 17 may be connected to each other to form a substituted or unsubstituted aliphatic or aromatic ring;
(Cp 1 R a ) n (Cp 2 R b )M 1 Z 1 3-n   [Chemical Formula 3]

in the Chemical Formula 3,
M 1 is Group 4 transition metal;
Cp 1 and Cp 2 are identical to or different from each other, and are each independently one selected from the group consisting of cyclopentadienyl, indenyl, 4,5,6,7-tetrahydro-1-indenyl, and fluorenyl radicals, which may be substituted with hydrocarbon having a carbon number of 1 to 20;
R a and R b are identical to or different from each other, and are each independently hydrogen, C 1-20 alkyl, C 1-10 alkoxy, C 2-20 alkoxyalkyl, C 6-20 aryl, C 6-10 aryloxy, C 2-20 alkenyl, C 7-40 alkylaryl, C 7-40 arylalkyl, C 8-40 arylalkenyl, or C 2-10 alkynyl;
Z 1 is a halogen atom, C 1-20 alkyl, C 2-10 alkenyl, C 7-40 alkylaryl, C 7-40 arylalkyl, C 6-20 aryl, substituted or unsubstituted C 1-20 alkylidene, or substituted or unsubstituted amino, C 2-20 alkylalkoxy, or C 7-40 arylalkoxy;
n is 1 or 0;
(Cp 3 R c ) m B 1 (Cp 4 R d )M 2 Z 2 3-m   [Chemical Formula 4]

in the Chemical Formula 4,
M 2 is Group 4 transition metal;
Cp 3 and Cp 4 are identical to or different from each other, and are each independently one selected from the group consisting of cyclopentadienyl, indenyl, 4,5,6,7-tetrahydro-1-indenyl and fluorenyl radicals, which may be substituted with hydrocarbon having a carbon number of 1 to 20;
R c and R d are identical to or different from each other, and are each independently hydrogen, C 1-20 alkyl, C 1-10 alkoxy, C 2-20 alkoxyalkyl, C 6-20 aryl, C 6-10 aryloxy, C 2-20 alkenyl, C 7-40 alkylaryl, C 7-40 arylalkyl, C 8-40 arylalkenyl, or C 2-10 alkynyl;
Z 2 is a halogen atom, C 1-20 alkyl, C 2-10 alkenyl, C 7-40 alkylaryl, C 7-40 arylalkyl, C 6-20 aryl, substituted or unsubstituted C 1-20 alkylidene, or substituted or unsubstituted amino, C 2-20 alkylalkoxy, or C 7-40 arylalkoxy;
B 1 is one or more of carbon, germanium, silicon, phosphorus or nitrogen-containing radical, or a combination thereof, which crosslinks a Cp 3 R c ring with a Cp 4 R d ring, or crosslinks one Cp 4 R d ring to M 2 ;
m is 1 or 0;
(Cp 5 R e )B 2 (J)M 3 Z 3 2   [Chemical Formula 5]

in the Chemical Formula 5 ,
M 3 is Group 4 transition metal;
Cp 5 is one selected from the group consisting of cyclopentadienyl, indenyl, 4,5,6,7-tetrahydro-1-indenyl and fluorenyl radicals, which may be substituted with hydrocarbon having a carbon number of 1 to 20;
R e is hydrogen, C 1-20 alkyl, C 1-10 alkoxy, C 2-20 alkoxyalkyl, C 6-20 aryl, C 6-10 aryloxy, C 2-20 alkenyl, C 7-40 alkylaryl, C 7-40 arylalkyl, C 8-40 arylalkenyl, or C 2-10 alkynyl;
Z 3 is a halogen atom, C 1-20 alkyl, C 2-10 alkenyl, C 7-40 alkylaryl, C 7-40 arylalkyl, C 6-20 aryl, substituted or unsubstituted C 1-20 alkylidene, substituted or unsubstituted amino, C 2-20 alkylalkoxy, or C 7-40 arylalkoxy;
B 2 is one or more of carbon, germanium, silicon, phosphorus or nitrogen-containing radicals or a combination thereof, which crosslinks a Cp 5 R e ring with J; and J is one selected from the group consisting of NR f , O, PR f and S, wherein R f is C 1-20 alkyl, aryl, substituted alkyl, or substituted aryl.

Assignees

• Lg Chemical Ltd

Inventors

• Kim Joong Soo
• Kwon Hyuck Ju
• Choi Yi Young
• Lee Ki Soo
• Song Eun Kyoung
• Song Nak-Kyu
• Hong Dae Sik
• Kim Woo Ri
• Kim Si Yong

Classifications

• C08F4/6592

  containing at least one cyclopentadienyl ring, condensed or not, e.g. an indenyl or a fluorenyl ring · CPC title

• C08F2500/12

  Melt flow index or melt flow ratio · CPC title

• C08F210/16 Primary

  Copolymers of ethene with alpha-alkenes, e.g. EP rubbers · CPC title

• C08F2500/18

  Bulk density · CPC title

• C08F4/64

  Titanium, zirconium, hafnium or compounds thereof · CPC title