Three-dimensional object building apparatus and method for building three-dimensional object

Patent metadata

Field	Value
Publication number	US-9731450-B2
Application number	US-201314108973-A
Country	US
Kind code	B2
Filing date	Dec 17, 2013
Priority date	Dec 25, 2012
Publication date	Aug 15, 2017
Grant date	Aug 15, 2017

Abstract

The three-dimensional object building apparatus includes a powder delivering unit that delivers a powder on an object building area, a powder flattening device that flattens the powder delivered from the powder delivering unit to form a powder layer, and a light beam radiating unit that is disposed above the object building area and radiates a light beam on the powder layer to sinter or melt solidify the powder for building an object. The three-dimensional object building apparatus also includes a transferring mechanism that moves the light beam radiating unit in three-dimensional directions, and a shroud that moves integrally with the light beam radiating unit and surrounds a space above an area of the powder layer that is smaller than the object building area around a radiation of the light beam. The powder delivering unit and the powder flattening device move integrally with the light beam radiating unit.

First claim

What is claimed is:

1. A three-dimensional object building apparatus, comprising:
a powder delivering unit that delivers a powder on an object building area;
a powder flattening device that flattens the powder delivered from the powder delivering unit to form a powder layer;
a light beam radiating unit that is disposed above the object building area and radiates a light beam on the powder layer to sinter or melt solidify the powder for building an object;
a transferring mechanism that moves the light beam radiating unit in three-dimensional directions; and
a cover that moves integrally with the light beam radiating unit and surrounds a space above an area of the powder layer that is smaller than the object building area around a radiation of the light beam;
wherein the powder delivering unit and the powder flattening device move integrally with the light beam radiating unit, and
wherein, the cover is provided with a skirt member that is movable vertically and blocks a gap made between a lower end of the cover and the powder layer when lowered down.

2. The three-dimensional object building apparatus according to claim 1 , wherein the powder delivering unit and the powder flattening device are disposed on a part of the cover facing in a direction of forward movement.

3. The three-dimensional object building apparatus according to claim 2 , wherein
the powder delivering unit comprises a powder storage tank with a powder dropping opening formed at a lower portion thereof,
the powder flattening device comprises a blade disposed between the powder storage tank and the cover.

4. The three-dimensional object building apparatus according to claim 3 , further comprising an open-close door that opens and closes the powder dropping opening of the powder storage tank.

5. The three-dimensional object building apparatus according to claim 1 , wherein the cover comprises an ambient-gas supplying port for supplying an ambient gas into an inside of the cover and a fume suction port for suctioning a fume generated in the inside of the cover.

Assignees

• Honda Motor Co Ltd

Inventors

• Echigo Takaharu
• Shimoda Akio
• Takahashi Keisuke
• Kawai Kazunori
• Yoshida Tadashi

Classifications

• B29C64/214

  Doctor blades · CPC title

• B29C64/255

  Enclosures for the building material, e.g. powder containers · CPC title

• B29C64/371

  using an environment other than air, e.g. inert gas · CPC title

• B22F12/70

  Gas flow means · CPC title

• B22F12/67

  Blades · CPC title