Storage battery electrode, manufacturing method thereof, storage battery, and electronic device

Patent metadata

Field	Value
Publication number	US-9728770-B2
Application number	US-201514887370-A
Country	US
Kind code	B2
Filing date	Oct 20, 2015
Priority date	Oct 24, 2014
Publication date	Aug 8, 2017
Grant date	Aug 8, 2017

Abstract

In manufacture of a storage battery electrode containing graphene as a conductive additive, the efficiency of reduction of graphene oxide is reduced with high efficiency under mild conditions, and cycle characteristics and rate characteristics of a storage battery are improved. Provided is a manufacturing method of a storage battery electrode. In the manufacturing method, a paste containing an active material, a binder, graphene oxide, and a solvent is formed; the paste is applied to a current collector and the solvent contained in the paste is evaporated to form an active material layer; the active material layer is immersed in a liquid containing alcohol; and the active material layer is taken out from the liquid and heated so that the graphene oxide is reduced.

First claim

What is claimed is:

1. A manufacturing method of a storage battery electrode, comprising the steps of:
forming a paste containing an active material, a binder, graphene oxide, and a solvent;
applying the paste to a current collector;
evaporating the solvent contained in the paste to form an active material layer;
immersing the active material layer in a liquid consisting of alcohol or water solution of alcohol; and
heating the active material layer after taking out the active material layer from the liquid.

2. The manufacturing method of a storage battery electrode, according to claim 1 , wherein the alcohol is methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, 2-butanol, isobutyl alcohol, or tert-butyl alcohol.

3. The manufacturing method of a storage battery electrode, according to claim 1 , wherein the graphene oxide is reduced so as to be graphene in the step of heating the active material layer.

4. The manufacturing method of a storage battery electrode, according to claim 1 , wherein a flake size of the graphene oxide is greater than or equal to 50 nm and less than or equal to 100 μm.

5. The manufacturing method of a storage battery electrode, according to claim 1 , wherein during the immersion a temperature of the liquid is higher than or equal to 40° C. and lower than or equal to 70° C.

6. The manufacturing method of a storage battery electrode, according to claim 1 , wherein the step of heating the active material layer is performed at a temperature higher than or equal to 80° C. and lower than or equal to 150° C.

7. A method for forming a storage battery, wherein the storage battery comprises the storage battery electrode manufactured by the manufacturing method according to claim 1 .

8. A manufacturing method of a storage battery electrode, comprising the steps of:
forming a paste containing an active material, a binder, graphene oxide, a conductive additive, and a solvent;
applying the paste to a current collector;
evaporating the solvent contained in the paste to form an active material layer;
immersing the active material layer in a liquid consisting of alcohol or water solution of alcohol; and
heating the active material layer after taking out the active material layer from the liquid.

9. The manufacturing method of a storage battery electrode, according to claim 8 , wherein the alcohol is methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, 2-butanol, isobutyl alcohol, or tert-butyl alcohol.

10. The manufacturing method of a storage battery electrode, according to claim 8 , wherein the graphene oxide is reduced so as to be graphene in the step of heating the active material layer.

11. The manufacturing method of a storage battery electrode, according to claim 8 , wherein a flake size of the graphene oxide is greater than or equal to 50 nm and less than or equal to 100 μm.

12. The manufacturing method of a storage battery electrode, according to claim 8 , wherein during the immersion a temperature of the liquid is higher than or equal to 40° C. and lower than or equal to 70° C.

13. The manufacturing method of a storage battery electrode, according to claim 8 , wherein the step of heating the active material layer is performed at a temperature higher than or equal to 80° C. and lower than or equal to 150° C.

14. A method for forming a storage battery, wherein the storage battery comprises the storage battery electrode manufactured by the manufacturing method according to claim 8 .

15. A manufacturing method of a storage battery electrode, comprising the steps of:
forming a paste containing an active material, a binder, graphene oxide, and a solvent;
applying the paste to a current collector;
evaporating the solvent contained in the paste, thereby forming an active material layer;
immersing the active material layer in a liquid consisting of alcohol or water solution of alcohol; and
carrying out a thermal reduction of the graphene oxide and forming graphene after having removed the active material layer from the liquid,
wherein the thermal reduction of the graphene oxide is essentially promoted by the alcohol in the step of heating the active material layer.

16. The manufacturing method of a storage battery electrode, according to claim 15 , wherein the alcohol is methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, 2-butanol, isobutyl alcohol, or tert-butyl alcohol.

17. The manufacturing method of a storage battery electrode, according to claim 15 , wherein a flake size of the graphene oxide is greater than or equal to 50 nm and less than or equal to 100 μm.

18. The manufacturing method of a storage battery electrode, according to claim 15 , wherein during the immersion a temperature of the liquid is higher than or equal to 40° C. and lower than or equal to 70° C.

19. The manufacturing method of a storage battery electrode, according to claim 15 , wherein the step of heating the active material layer is performed at a temperature higher than or equal to 80° C. and lower than or equal to 150° C.

20. A method for forming a storage battery, wherein the storage battery comprises the storage battery electrode manufactured by the manufacturing method according to claim 15 .

Assignees

• Semiconductor Energy Lab

Inventors

• Ikenuma Tatsuya

Classifications

• H01M10/052

  Li-accumulators · CPC title

• H01M4/625

  Carbon or graphite · CPC title

• H01M4/0471

  involving thermal treatment, e.g. firing, sintering, backing particulate active material, thermal decomposition, pyrolysis · CPC title

• H01M4/0438 Primary

  by electrochemical processing (electroless electrochemical plating C23C18/54) · CPC title

• H01M4/0416 Primary

  involving impregnation with a solution, dispersion, paste or dry powder (H01M4/0438 takes precedence) · CPC title