Insulation for high voltage capacitors

Patent metadata

Field	Value
Publication number	US-9728339-B2
Application number	US-201514644015-A
Country	US
Kind code	B2
Filing date	Mar 10, 2015
Priority date	Mar 11, 2014
Publication date	Aug 8, 2017
Grant date	Aug 8, 2017

Abstract

Methods and apparatus are provided for a high voltage capacitor having a plurality of capacitor units connected in electrical series in a stacked configuration. An insulator element can be positioned between two adjacent capacitor units of the high voltage capacitor for providing separation between the adjacent capacitor units, where the insulator element has a first thickness at a first end of the insulator element and a second smaller thickness at a second end of the insulator element. The insulator element can have a wedge-shaped cross section.

First claim

What is claimed is:

1. A high voltage capacitor, the capacitor comprising:
a plurality of capacitor units connected in electrical series in a stacked configuration, the plurality of capacitor units comprising at least two adjacent capacitor units; and
only a single insulator element positioned between and separating the two adjacent capacitor units,
wherein the insulator element has a first end and a second opposing end, and wherein the first end has a first thickness and the second opposing end has a second smaller thickness.

2. The capacitor of claim 1 , wherein the insulator element has a thickness along a dimension from the first end to the second opposing end which decreases linearly from the first end to the second end.

3. The capacitor of claim 2 , wherein a thickness of the insulator element along a dimension perpendicular to the dimension from the first end to the second end remains substantially constant.

4. The capacitor of claim 2 , wherein a cross section of the insulator element along a dimension extending from the first end to the second opposing end has a triangle shape.

5. The capacitor of claim 1 , wherein the insulator element comprises a first insulator element between a first set of two adjacent capacitor units, further comprising a second insulator element between a second set of two adjacent capacitor units, wherein the second insulator element has a first end and a second opposing end, and wherein the first end of the second insulator element has a first thickness and the second opposing end of the second insulator element has a second smaller thickness, wherein the first and the second insulator elements are positioned in an alternating configuration with respect to each other.

6. The capacitor of claim 1 , wherein the second end is proximate to a connection portion between the two adjacent capacitor units, the connection portion connecting the two adjacent capacitor units in electrical series.

7. The capacitor of claim 1 , wherein at least one of the adjacent capacitor units comprise a plurality of individual capacitor cells in electrical parallel.

8. The capacitor of claim 1 , wherein the insulator element comprises polypropylene.

9. The capacitor of claim 1 , wherein the thickness of the first end of the insulator element is 1 mm to 3 mm, and wherein the thickness of the second end is less than 0.01 mm.

10. The capacitor of claim 1 , wherein the high voltage capacitor is configured for providing a nominal operating voltage of about 1 kilovolts (kV) to about 600 kV.

11. The capacitor of claim 1 , wherein the plurality of capacitor units comprises 2 to 1,000 capacitor units.

12. The high voltage capacitor of claim 1 , wherein the insulator element comprises a plurality of protrusions extending from one or more edges of the insulator element, the protrusions configured for stabilization of the two adjacent capacitor units.

13. The high voltage capacitor of claim 12 , wherein each protrusion in the plurality of protrusions extends from a corresponding corner of the insulator element.

14. The high voltage capacitor of claim 13 , wherein each protrusion comprises a substantially rectangular shape.

15. An insulator element, comprising:
a first end having a first thickness and an opposing second end having a second thinner thickness,
wherein the insulator element comprises a plurality of protrusions extending from one or more edges of the insulator element, the protrusions configured for placement between and stabilization of two adjacent capacitor units of a high voltage capacitor.

16. The insulator element of claim 15 , wherein the insulator element has a thickness along a dimension from the first end to the second opposing end which decreases substantially linearly from the first end to the second end.

17. The insulator element of claim 16 , wherein a thickness of the insulator element along a dimension perpendicular to the dimension from the first end to the second opposing end remains substantially constant.

18. A high voltage capacitor comprising a plurality of the insulator elements of claim 16 , wherein the high voltage capacitor is configured for providing a nominal operating voltage of 10 kilovolts (kV) to 420 kV.

19. The insulator element of claim 15 , wherein a cross section of the insulator element along a dimension from the first end to the second opposing end has a triangle shape.

20. A capacitor comprising two adjacent capacitor units and the insulator element of claim 15 , wherein the first end is proximate to a connection portion between the two adjacent capacitor units, the connection portion connecting the two adjacent capacitor units in electrical series.

21. The insulator element of claim 15 , wherein the first end has a thickness of 1 mm to 3 mm.

22. The insulator element of claim 15 , wherein each protrusion in the plurality of protrusions extends from a corresponding corner of the insulator element.

23. The insulator element of claim 22 , wherein each protrusion comprises a substantially rectangular shape.

Assignees

• Maxwell Lab
• Mexwell Tech Inc

Inventors

• Guillet Dominique
• Savary Etienne
• Bulliard Joseph
• Gaillard Patrick

Classifications

• H01G4/228

  Terminals · CPC title

• H01G11/10

  Multiple hybrid or EDL capacitors, e.g. arrays or modules (housings, cases, encapsulations or mountings thereof H01G11/78) · CPC title

• H01G11/76

  specially adapted for integration in multiple or stacked hybrid or EDL capacitors · CPC title

• Y10T29/43

  Electric condenser making · CPC title

• H01G4/38 Primary

  Multiple capacitors, i.e. structural combinations of fixed capacitors · CPC title