Insulated wire and electric or electronic equipment

Patent metadata

Field	Value
Publication number	US-9728301-B2
Application number	US-201514688548-A
Country	US
Kind code	B2
Filing date	Apr 16, 2015
Priority date	Nov 30, 2012
Publication date	Aug 8, 2017
Grant date	Aug 8, 2017

Abstract

An insulated wire having a conductor, and a multilayer insulating layer composed of two or more layers coating the conductor, wherein the innermost insulating layer of the multilayer insulating layer is an insulating layer formed of a crystalline thermoplastic resin having a storage elastic modulus of 10 MPa or more at 300° C. and outer insulating layer(s) other than the innermost insulating layer include(s) an insulating layer formed of a crystalline thermoplastic resin having a melting point of 260° C. or higher and a storage elastic modulus of 1,000 MPa or more at 25° C., and adjacent insulating layers have a relationship such that the storage elastic modulus at 25° C. of the thermoplastic resin of the outer insulating layer is equal to or smaller than the inner insulating layer; and electric/electronic equipment formed using the insulated wire as a winding and/or lead wire of a transformer that is incorporated into the electric/electronic equipment.

First claim

The invention claimed is:

1. An insulated wire comprising:
a conductor; and
a multilayer insulating layer composed of three insulating layers coating the conductor, the three insulating layers consisting of an innermost insulating layer and two outer insulating layers,
wherein the innermost insulating layer of the multilayer insulating layer is an insulating layer formed of a crystalline thermoplastic resin having a storage elastic modulus of 10 MPa or more at 300° C,
wherein the outer insulating layers other than the innermost insulating layer include an insulating layer formed of a crystalline thermoplastic resin having a melting point of 260° C. or higher and a storage elastic modulus of 1,000 MPa or more at 25° C, and
wherein each set of adjacent insulating layers has a relationship to each other such that the storage elastic modulus at 25° C. of the thermoplastic resin in the insulating layer positioned at the outer side is smaller than the storage elastic modulus at 25° C. of the thermoplastic resin in the insulating layer positioned at the inner side.

2. The insulated wire according to claim 1 , wherein the crystalline thermoplastic resin for forming the insulating layer of the innermost insulating layer is at least one selected from the group consisting of a polyetheretherketone resin, a modified polyetheretherketone resin, and a thermoplastic polyimide resin.

3. The insulated wire according to claim 1 , wherein at least one of the outer insulating layers of the multilayer insulating layer is an insulating layer formed of a polyamide resin.

4. The insulated wire according claim 1 , wherein the crystalline thermoplastic resin for forming the insulating layer of the innermost insulating layer is a polyetheretherketone resin or a modified polyetheretherketone resin, and at least one of the outer insulating layers is an insulating layer formed of a polyamide 6,6.

5. Electric or electronic equipment formed by using the multilayer insulated wire according to claim 1 as a winding wire and/or a lead wire of a transformer that is incorporated into the electric or electronic equipment.

6. An insulated wire comprising:
a conductor; and
a multilayer insulating layer comprising three or more insulating layers coating the conductor, wherein the three or more insulating layers comprise an innermost insulating layer and two outer insulating layers,
wherein the innermost insulating layer of the multilayer insulating layer is an insulating layer comprising a crystalline thermoplastic resin having a storage elastic modulus of 10 MPa or more at 300° C,
wherein the outer insulating layers other than the innermost insulating layer include an insulating layer comprising a crystalline thermoplastic resin having a melting point of 260° C. or higher and a storage elastic modulus of 1,000 MPa or more at 25° C, and
wherein each set of adjacent insulating layers has a relationship to each other such that the storage elastic modulus at 25° C. of the thermoplastic resin in the insulating layer positioned at the outer side is smaller than the storage elastic modulus at 25° C. of the thermoplastic resin in the insulating layer positioned at the inner side.

7. An insulated wire comprising:
a conductor; and
a multilayer insulating layer composed of three insulating layers, the three insulating layers consisting of an innermost insulating layer coating the conductor, an interlayer insulating layer coating the innermost insulating layer, and an outermost insulating layer coating the interlayer insulating layer,
wherein the innermost insulating layer of the multilayer insulating layer is an insulating layer formed of a crystalline thermoplastic resin having a storage elastic modulus of 10 MPa or more at 300° C,
wherein the interlayer insulating layer and the outermost insulating layer include an insulating layer formed of a crystalline thermoplastic resin having a melting point of 260° C. or higher and a storage elastic modulus of 1,000 MPa or more at 25° C,
wherein the storage elastic modulus at 25° C. of the thermoplastic resin in the outermost insulating layer is smaller than the storage elastic modulus at 25° C. of the thermoplastic resin in the interlayer insulating layer, and
wherein the storage elastic modulus at 25° C. of the the imoplastic resin in the interlayer insulating layer is smaller than the storage elastic modulus at 25° C. of the thermoplastic resin in the innermost insulating layer.

Assignees

• Furukawa Electric Co Ltd
• Furukawa Magnet Wire Co Ltd

Inventors

• Ikeda Keisuke
• Fukuda Hideo
• Muto Daisuke
• Tomizawa Keiichi

Classifications

• H01F27/323

  Insulation between winding turns, between winding layers · CPC title

• H01B3/308

  Wires with resins · CPC title

• H01B3/305

  Polyamides or polyesteramides · CPC title

• H01B3/307

  Other macromolecular compounds · CPC title

• H01B7/292 Primary

  using material resistant to heat · CPC title