Steel for machine structure use excellent in cutting tool lifetime and machining method of same

Patent metadata

Field	Value
Publication number	US-9725783-B2
Application number	US-99859310-A
Country	US
Kind code	B2
Filing date	May 14, 2010
Priority date	May 22, 2009
Publication date	Aug 8, 2017
Grant date	Aug 8, 2017

Abstract

Steel for machine structure use excellent in tool lifetime in a broad range of cutting speeds regardless of continuous machining, intermittent machining, or other systems and further in various machining environments such as use of a cutting fluid or a dry, semidry, and oxygen enriched environment, having a chemical composition containing, by mass %, C: 0.01 to 1.2%, Si: 0.005 to 3.0%, Mn: 0.05 to 3.0%, P: 0.0001 to 0.2%, S: 0.0001 to 0.35%, N: 0.0005 to 0.035%, and Al: 0.05 to 1.0%, satisfying [Al %]−(27/14)×[N %]≧0.05%, and having a balance of Fe and unavoidable impurities and forming an Al 2 O 3 coating on the surface of a cutting tool by machining using a cutting tool coated on the surface contacting the machined material by metal oxides with a value of a standard free energy of formation at 1300° C. of that value of Al 2 O 3 or more, and a machining method of the same.

First claim

The invention claimed is:

1. A method for machining steel with a cutting tool, the steel containing, by mass %,
C: 0.2 to 1.2%,
Si: 0.005 to 3.0%,
Mn: 0.05% to 3.0%,
P: 0.0001 to 0.2%,
S: 0.001 to 0.092%,
Al: more than 0.1 and not more than 0.5%, and
N: 0.0005 to 0.035%,
satisfying
[Al %]−(27/14)×[N %]≧0.05%, and

having a balance of Fe and unavoidable impurities, wherein the cutting tool comprises a surface, the surface being coated with a metal oxide of a metal element selected from the group consisting of Mn, Fe, Co, Ni, Cu, Nb, Mo, Ta, W, Si, Zn, and Sn or metal oxides of two or more of these metal elements, and
wherein the steel does not contain Te, and
the method comprising a step of machining the steel with the cutting tool while undergoing a chemical reaction due to solute Al in the steel and the metal oxides at the tool surface, thereby obtaining an Al 2 O 3 coating on the tool surface.

2. A method for machining steel according to claim 1 , wherein said steel further contains, by mass %,
Ca: 0.0001 to 0.02%.

3. A method for machining steel according to claim 1 or 2 , wherein said steel further contains, by mass %, one or more of
Ti: 0.0005 to 0.5%,
Nb: 0.0005 to 0.5%,
W: 0.0005 to 1.0%,
V: 0.0005 to 1.0%,
Ta: 0.0001 to 0.2%,
Hf: 0.0001 to 0.2%,
Cr: 0.001 to 3.0%,
Mo: 0.001 to 1.0%,
Ni: 0.001 to 5.0%, or
Cu: 0.001 to 5.0%.

4. A method for machining steel according to claim 1 or 2 , wherein said steel further contains, by mass %, one or more of
Mg: 0.0001 to 0.02%,
Zr: 0.0001 to 0.02%, or
Rem: 0.0001 to 0.02%.

5. A method for machining steel according to claim 3 , wherein said steel further contains, by mass %, one or more of
Mg: 0.0001 to 0.02%,
Zr: 0.0001 to 0.02%, or
Rem: 0.0001 to 0.02%.

6. A method for machining steel according to claim 1 or 2 , wherein said steel further contains, by mass %, one or more of
Sb: 0.0001 to 0.015%,
Sn: 0.0005 to 2.0%,
Zn: 0.0005 to 0.5%,
B: 0.0001 to 0.015%,
Se: 0.0003 to 0.2%,
Bi: 0.001 to 0.5%,
Pb: 0.001 to 0.5%,
Li: 0.00001 to 0.005%,
Na: 0.00001 to 0.005%,
K: 0.00001 to 0.005%,
Ba: 0.00001 to 0.005%, or
Sr: 0.00001 to 0.005%.

7. A method for machining steel according to claim 3 , wherein said steel further contains, by mass %, one or more of
Sb: 0.0001 to 0.015%,
Sn: 0.0005 to 2.0%,
Zn: 0.0005 to 0.5%,
B: 0.0001 to 0.015%,
Se: 0.0003 to 0.2%,
Bi: 0.001 to 0.5%,
Pb: 0.001 to 0.5%,
Li: 0.00001 to 0.005%,
Na: 0.00001 to 0.005%,
K: 0.00001 to 0.005%,
Ba: 0.00001 to 0.005%, or
Sr: 0.00001 to 0.005%.

8. A method for machining steel according to claim 4 , wherein said steel further contains, by mass %, one or more of
Sb: 0.0001 to 0.015%,
Sn: 0.0005 to 2.0%,
Zn: 0.0005 to 0.5%,
B: 0.0001 to 0.015%,
Se: 0.0003 to 0.2%,
Bi: 0.001 to 0.5%,
Pb: 0.001 to 0.5%,
Li: 0.00001 to 0.005%,
Na: 0.00001 to 0.005%,
K: 0.00001 to 0.005%,
Ba: 0.00001 to 0.005%, or
Sr: 0.00001 to 0.005%.

9. A method for machining steel according to claim 5 , wherein said steel further contains, by mass %, one or more of
Sb: 0.0001 to 0.015%,
Sn: 0.0005 to 2.0%,
Zn: 0.0005 to 0.5%,
B: 0.0001 to 0.015%,
Se: 0.0003 to 0.2%,
Bi: 0.001 to 0.5%,
Pb: 0.001 to 0.5%,
Li: 0.00001 to 0.005%,
Na: 0.00001 to 0.005%,
K: 0.00001 to 0.005%,
Ba: 0.00001 to 0.005%, or
Sr: 0.00001 to 0.005%.

10. A method for machining steel according to claim 1 or 2 , wherein said cutting tool coated with said metal oxides on the surface contacting the machined material is fabricated by either PVD or CVD.

11. A method for machining steel according to claim 1 or 2 , wherein the thickness of the metal oxides coated on said cutting tool is 50 nm to less than 1 μm.

12. A method for machining steel according to claim 1 or 2 , wherein in said machining, a cutting fluid or other lubrication oil is used.

13. A method for machining steel according to claim 12 , wherein said cutting fluid or other lubrication oil is a water-insoluble cutting fluid.

14. A method for machining steel according to claim 1 or 2 , wherein said cutting is continuous machining.

Assignees

• Aiso Toshiharu
• Saitoh Hajime
• Mizuno Atsushi
• Nippon Steel & Sumitomo Metal Corp

Inventors

• Aiso Toshiharu
• Saitoh Hajime
• Mizuno Atsushi

Classifications

• C22C38/02

  containing silicon · CPC title

• Y10T83/04

  Processes · CPC title

• Y10T83/0443

  By fluid application · CPC title

• C22C38/06

  containing aluminium · CPC title

• C22C38/60 Primary

  containing lead, selenium, tellurium, or antimony, or more than 0.04% by weight of sulfur · CPC title