Metallocene compound, a catalyst composition comprising the same, and a method of preparing an olefinic polymer by using the same

Patent metadata

Field	Value
Publication number	US-9725472-B2
Application number	US-201314908819-A
Country	US
Kind code	B2
Filing date	Oct 14, 2013
Priority date	Aug 1, 2013
Publication date	Aug 8, 2017
Grant date	Aug 8, 2017

Abstract

The present invention relates to a novel metallocene compound, a catalyst composition including the same, and a method of preparing an olefinic polymer by using the same. The metallocene compound according to the present invention and the catalyst composition comprising the same can be used for producing olefinic polymers, have outstanding polymerizing ability, and can produce olefinic polymers of ultra high molecular weight. In particular, when the metallocene compound according to the present invention is employed, an olefinic polymer of ultra high molecular weight can be obtained because it shows high polymerization activity even when it is supported on a carrier and maintains high activity even in the presence of hydrogen because of its low hydrogen reactivity.

First claim

The invention claimed is:

1. A metallocene compound, represented by Chemical Formula 1:

wherein in Chemical Formula 1:
A is hydrogen, a halogen, a C 1 -C 20 alkyl group, a C 2 -C 20 alkenyl group, a C 6 -C 20 aryl group, a C 7 -C 20 alkylaryl group, a C 7 -C 20 arylalkyl group, a C 1 -C 20 alkoxy group, a C 2 -C 20 alkoxyalkyl group, a C 3 -C 20 heterocycloalkyl group, or a C 5 -C 20 heteroaryl group;
D is —O—, —S—, —N(R)—, or —Si(R)(R′)—, wherein R and R′ are same to or different from each other, and are independently hydrogen, a halogen, a C 1 -C 20 alkyl group, a C 2 -C 20 alkenyl group, or a C 6 -C 20 aryl group;
L is a C 1 -C 10 linear or branched alkylene group;
B is carbon, silicon, or germanium;
Q is hydrogen, a halogen, a C 1 -C 20 alkyl group, a C 2 -C 20 alkenyl group, a C 6 -C 20 aryl group, a C 7 -C 20 alkylaryl group, or a C 7 -C 20 arylalkyl group;
M is a group 4 transition metal;
X 1 and X 2 are same as, or different from, each other, and are independently hydrogen, a halogen, a C 1 -C 20 alkyl group, a C 2 -C 20 alkenyl group, a C 6 -C 20 aryl group, a nitro group, an amido group, a C 1 -C 20 alkylsilyl group, a C 1 -C 20 alkoxy group, or a C 1 -C 20 sulfonate group; and
C 1 and C 2 are, the same or different from each other, and independently represented by any one of the following Chemical Formula 2a and Chemical Formula 2b:

wherein in Chemical Formulae 2a and 2b, R 1 to R 9 and R 1 ′ to R 9 ′ are same as, or different from, each other, and are independently hydrogen, a halogen, a C 1 -C 20 alkyl group, a C 2 -C 20 alkenyl group, a C 1 -C 20 alkylsilyl group, a C 1 -C 20 silylalkyl group, a C 1 -C 20 alkoxysilyl group, a C 1 -C 20 alkoxy group, a C 6 -C 20 aryl group, a C 7 -C 20 alkylaryl group, or a C 7 -C 20 arylalkyl group, and
wherein B and M of Chemical Formula 1 are bonded to the cyclopentadienyl groups of C 1 and C 2 .

2. The metallocene compound according to claim 1 , wherein R 1 to R 9 and R 1 ′ to R 9 ′ in Chemical Formulae 2a and 2b are independently hydrogen, a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, a tert-butyl group, a pentyl group, a hexyl group, a heptyl group, an octyl group, a phenyl group, a halogen group, a trimethylsilyl group, a triethylsilyl group, a tripropylsilyl group, a tributylsilyl group, a triisopropylsilyl group, a trimethylsilylmethyl group, a methoxy group, or an ethoxy group.

3. The metallocene compound according to claim 1 , wherein L in Chemical Formula 1 is a C 4 -C 8 linear or branched alkylene group.

4. The metallocene compound according to claim 1 , wherein A in Chemical Formula 1 is hydrogen, a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, a tert-butyl group, a methoxymethyl group, a tert-butoxybutyl group, a 1-ethoxyethyl group, a 1-methyl-1-methoxyethyl group, a tetrahydropyranyl group, or a tetrahydrofuranyl group.

5. The metallocene compound according to claim 1 , wherein the structure represented by Chemical Formula 2a is one of the following structures:

6. The metallocene compound according to claim 1 , wherein the structure represented by Chemical Formula 2b is one of the following structures:

7. The metallocene compound according to claim 1 , wherein the structure represented by Chemical Formula 1 is one of the following structures:

8. A catalyst composition, including the metallocene compound according to claim 1 .

9. The catalyst composition according to claim 8 , include at least one cocatalyst represented by Chemical Formula 3, Chemical Formula 4, or Chemical Formula 5:
—[Al(R10)-O] n —  [Chemical Formula 3]

in Chemical Formula 3,
each R10 may be same or different, and is independently a halogen; a C 1 -C 20 hydrocarbon; or a halogen-substituted C 1 -C 20 hydrocarbon; and
n is an integer of 2 or more;
J(R10) 3   [Chemical Formula 4]

in Chemical Formula 4,
R10 is same as that in Chemical Formula 3; and
J is aluminum or boron;
[E−H] + [ZA′ 4 ] − or [E] + [ZA′ 4 ] −   [Chemical Formula 5]

in Chemical Formula 5,
E is a neutral or cationic Lewis acid;
H is hydrogen atom;
Z is group 13 element; and
each A′ is the same or different, and is independently a C 6 -C 20 aryl group or a C 1 -C 20 alkyl group of which at least one hydrogen atom is unsubstituted or substituted with a halogen, a C 1 -C 20 hydrocarbon, an alkoxy, or phenoxy.

10. The catalyst composition according to claim 9 , wherein the catalyst is supported on a carrier.

11. The catalyst composition according to claim 10 , wherein the carrier is one or more carriers selected from the group consisting of silica, silica-alumina, and silica-magnesia.

12. A method of preparing an olefinic polymer, including the step of polymerizing olefinic monomers in the presence of the catalyst composition according to claim 9 .

13. The method of preparing an olefinic polymer according to claim 12 , wherein the polymerization reaction is carried out according to a solution polymerization process, slurry process, or a gas phase process.

14. The method of preparing an olefinic polymer according to claim 12 , wherein the olefinic monomer is one or more monomers selected from the group consisting of ethylene, propylene, 1-butene, 1-pentene, 4-methyl-1-pentene, 1-hexene, 1-heptene, 1-octene, 1-decene, 1-undecene, 1-dodecene, 1-tetradecene, 1-hexadecene, and 1-eicosene.

Assignees

• Lg Chemical Ltd

Inventors

• Lee Yong Ho
• Song Eun Kyoung
• Cho Kyung Jin
• Lee Ki Soo
• Kim Se Young
• Lee Sung Min
• Kwon Hyuck Ju
• Choi Yi Young
• Kwon Heon Yong
• Cho Min Seok
• Hong Dae Sik

Classifications

• C08F110/02

  Ethene · CPC title

• C08F10/00

  Homopolymers and copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond · CPC title

• C08F210/16

  Copolymers of ethene with alpha-alkenes, e.g. EP rubbers · CPC title

• C08F4/65927

  two cyclopentadienyl rings being mutually bridged · CPC title

• C08F210/02

  Ethene · CPC title