Insulated power supply apparatus with upper arm transformers and a lower arm transformer

Patent metadata

Field	Value
Publication number	US-9724999-B2
Application number	US-201414495128-A
Country	US
Kind code	B2
Filing date	Sep 24, 2014
Priority date	Sep 24, 2013
Publication date	Aug 8, 2017
Grant date	Aug 8, 2017

Abstract

Upper arm connection sections and lower arm connection sections are provided in parallel. An upper arm transformer and a power supply are provided in an area opposed to the lower arm connection sections with respect to the upper arm connection sections. A power supply control section is provided in at least one of an area opposed to the upper arm connection sections with respect to the upper arm transformer, and an area which is sandwiched between at least one of the upper and lower connection sections closest to one side of the substrate positioned in a direction in which the upper arm connection sections are arranged, and the one side. The lower arm transformer is provided in an area opposed to the upper arm connection sections with respect to the lower arm connection sections. The lower arm transformer is common to at least two of the lower arm switching elements.

First claim

What is claimed is:

1. An insulated power supply apparatus, which is applied to at least one power converter circuit including a plurality of series connections of an upper arm switching element and a lower arm switching element, wherein
the power converter circuit includes a parallel connection of the plurality of series connections,
the apparatus comprises:
a plurality of upper arm transformers each of which has a primary side coil connectable to a DC power supply and a secondary side coil which supplies drive voltage to the upper arm switching element, and which is provided on a substrate;
a lower arm transformer which has a primary side coil connectable to the DC power supply and a secondary side coil which supplies drive voltage to the lower arm switching element, and which is provided on the substrate;
at least one power supply control section which has at least one voltage control switching element which is turned on or off to apply voltage of the DC power supply to the primary side coils of the upper arm transformers and the lower arm transformer, and an integrated circuit which turns on or off the voltage control switching element, and which is provided on the substrate;
a wiring pattern which is mounted on the substrate and connects the primary side coil configuring the lower arm transformer and the DC power supply;
a plurality of upper arm connection sections which connect the upper arm switching elements to the substrate and which are provided on the substrate so as to be arranged in line, when viewing a surface of the substrate from a front thereof; and
a plurality of lower arm connection sections which connect the lower arm switching elements to the substrate and which are provided on the substrate so as to be arranged in line and in a direction in which the upper arm connection sections are arranged, when viewing the surface of the substrate from the front thereof,
the voltage control switching element is provided so as to form a closed circuit including the DC power supply, the primary side coils configuring the upper arm transformers and the lower arm transformer, the wiring pattern, and the voltage control switching element when being turned on,
the upper arm connection sections arranged in line and the lower arm connection sections arranged in line are provided in parallel, when viewing the surface of the substrate from the front thereof,
the upper arm transformers and the DC power supply are provided in an area opposed to the lower arm connection sections with respect to the upper arm connection sections, when viewing the surface of the substrate from the front thereof,
when viewing the surface of the substrate from the front thereof, the power supply control section is provided in at least one of an area opposed to the upper arm connection sections with respect to the upper arm transformers and, an area which is sandwiched between at least one of the upper and lower connection sections closest to one side of the substrate positioned in a direction in which the upper arm connection sections are arranged, and the one side,
the lower arm transformer is provided in an area opposed to the upper arm connection sections with respect to the lower arm connection sections, when viewing the surface of the substrate from the front thereof,
the lower arm transformer is common to at least two of the lower arm switching elements, and
the upper arm transformers are provided so as to individually correspond to the upper arm switching elements.

2. The insulated power supply apparatus according to claim 1 , wherein
the lower arm transformer is common to all of the lower arm switching elements.

3. The insulated power supply apparatus according to claim 2 , wherein
the power supply control sections are a first power supply control section and a second power supply control section provided so as to individually correspond to two groups of the power converter circuits,
the upper arm connection sections corresponding to the first power supply control section and the upper arm connection sections corresponding to the second power supply control section are provided in series, when viewing the surface of the substrate from the front thereof,
the lower arm transformer corresponding to the first power supply control section is common to all the lower arm switching elements corresponding to the first power supply control section,
the lower arm transformer corresponding to the second power supply control section is common to all the lower arm switching elements corresponding to the second power supply control section,
the wiring pattern includes a first wiring section connecting the DC power supply and the primary side coil of the lower arm transformer corresponding to the first power supply control section and a second wiring section connecting the DC power supply and the primary side coil of the lower arm transformer corresponding to the second power supply control section,
when viewing the surface of the substrate from the front thereof, the first wiring section connects the DC power supply and the primary side coil of the lower arm transformer through an area sandwiched between the upper arm connection section, which is closest to one side of the substrate positioned in the direction in which the upper arm connection sections are arranged, among the upper arm connection sections corresponding to the first power supply control section, and the one side, and
when viewing the surface of the substrate from the front thereof, the second wiring section connects the DC power supply and the primary side coil of the lower arm transformer through an area sandwiched between the upper arm connection section, which is closest to one side of the substrate positioned in the direction in which the upper arm connection sections are arranged, among the upper arm connection sections corresponding to the second power supply control section, and the one side.

4. The insulated power supply apparatus according to claim 1 , wherein
when viewing the surface of the substrate from the front thereof, the lower arm transformer is provided in the vicinity of the lower arm connection section, which is closest to one side of the substrate positioned in the direction in which the lower arm connection sections are arranged, among the lower arm connection sections.

5. The insulated power supply apparatus according to claim 1 , wherein
the lower arm transformer is common to the lower arm switching elements, and
a turn ratio of the secondary side coil to the primary side coil configuring the lower arm transformer is larger than a turn ratio of the secondary side coil to the primary side coil configuring the upper arm transformer.

6. The insulated power supply apparatus according to claim 1 , wherein
the primary side coils configuring the upper arm transformer and the lower arm transformer are connected in parallel.

Assignees

• Denso Corp

Inventors

• Miyauchi Syun
• Maebara Tsuneo
• Shindo Yusuke
• Fukuta Junichi

Classifications

• Y02T10/7005

  Cross-Sectional Technologies · mapped topic

• H02M7/003

  Constructional details, e.g. physical layout, assembly, wiring or busbar connections · CPC title

• B60L11/1864

  Operations & Transport · mapped topic

• B60L15/007 Primary

  Physical arrangements or structures of drive train converters specially adapted for the propulsion motors of electric vehicles · CPC title

• H03K17/691

  using transformer coupling · CPC title