Hole cutter with multiple fulcrums

Patent metadata

Field	Value
Publication number	US-9724766-B2
Application number	US-201514708596-A
Country	US
Kind code	B2
Filing date	May 11, 2015
Priority date	Jan 13, 2010
Publication date	Aug 8, 2017
Grant date	Aug 8, 2017

Abstract

A hole cutter has a cylindrical blade body including a cutting edge and one or more axially-elongated apertures formed within a side wall of the blade body. The axially-elongated aperture is configured to receive a lever, such as a screwdriver, therethrough. Each axially-elongated aperture includes a first fulcrum axially spaced adjacent to the cutting edge, a second fulcrum axially spaced further away from the cutting edge than the first fulcrum, and optionally a third fulcrum axially spaced between the first and second fulcrums. A lever, such as a screwdriver, can be inserted into the aperture and placed against each of the fulcrums to lever slugs out of the interior of the blade body.

First claim

What is claimed is:

1. A hole cutter comprising:
a substantially cylindrical blade body defining a cutting edge; and
at least one axially-elongated aperture formed through the blade body and spaced from the cutting edge such that a portion of the blade body extends between the cutting edge and the axially-elongated aperture,
wherein the axially-elongated aperture is configured to receive therethrough a lever for removing a work piece slug from an interior of the blade body, and the blade body defines within the axially-elongated aperture a plurality of fulcrums configured for engaging the lever and for levering slugs out of the interior of the blade body by applying a sufficient levering force against the fulcrums to lever a slug towards the cutting edge, the plurality of fulcrums including a first fulcrum axially spaced adjacent to the cutting edge, a second fulcrum axially spaced further away from the cutting edge than the first fulcrum, and further comprising a third fulcrum.

2. A hole cutter as defined in claim 1 , wherein the third fulcrum is spaced a different distance from the cutting edge than the first and second fulcrums.

3. A hole cutter as defined in claim 1 , wherein the third fulcrum is angularly spaced around the circumference of the blade body relative to the first and second fulcrums.

4. A hole cutter as defined in claim 1 , wherein the third fulcrum is axially-aligned with the first fulcrum.

5. A hole cutter as defined in claim 1 , wherein the hole cutter defines a direction of rotation that is a cutting direction of the cutting edge, and the first, second and third fulcrums are spaced a different distance from the cutting edge from each other and angularly spaced around the circumference of the blade body from each other in the direction of rotation in order of decreasing distance from the cutting edge of said fulcrums.

6. A hole cutter as defined in claim 1 , wherein the third fulcrum defines a radius or radiused surfaces.

7. A hole cutter as defined in claim 1 , wherein the third fulcrum defines a surface oriented substantially normal to the cutting edge or substantially parallel to an axis of rotation of the hole cutter.

8. A hole cutter as defined in claim 1 , wherein the third fulcrum defines a surface oriented substantially parallel to the cutting edge.

9. A hole cutter as defined in claim 1 , wherein the third fulcrum defines a fulcrum surface that is curved, curvilinear, rectilinear, or a combination thereof.

10. A hole cutter as defined in claim 1 , wherein the third fulcrum defines a plurality of fulcrum surfaces, including a first fulcrum surface oriented substantially parallel to the cutting edge, and at least one second fulcrum surface oriented substantially normal to the first fulcrum surface.

11. A hole cutter comprising:
a substantially cylindrical blade body defining a cutting edge;
at least one axially-elongated aperture formed through the blade body and spaced from the cutting edge such that a portion of the blade body extends between the cutting edge and the axially-elongated aperture,
wherein the axially-elongated aperture is configured to receive therethrough a lever for removing a work piece slug from an interior of the blade body, and the blade body defines within the axially-elongated aperture a plurality of fulcrums configured for engaging the lever and for levering slugs out of the interior of the blade body by applying a sufficient levering force against the fulcrums to lever a slug towards the cutting edge, the plurality of fulcrums including a first fulcrum axially spaced adjacent to the cutting edge, a second fulcrum axially spaced further away from the cutting edge than the first fulcrum, and
a second aperture formed through the blade body and spaced from the cutting edge such that a portion of the blade body extends between the cutting edge and the second aperture, wherein the second aperture is angularly spaced around the circumference of the blade body relative to the first and second fulcrums and defines a fulcrum.

12. A hole cutter as defined in claim 11 , wherein the second aperture defines a first end axially spaced adjacent to the cutting edge within a range of about 15/100 inch to about ⅜ inch.

13. A hole cutter as defined in claim 12 , wherein the second aperture defines a second end that is axially spaced further away from the cutting edge than the first end.

14. A hole cutter as defined in claim 11 , wherein the second aperture defines a minimum width of about 0.27 inch to allow an insertion of a number 2 screwdriver therethrough.

15. A hole cutter as defined in claim 11 , wherein said fulcrum defined by the second aperture is spaced a different distance from the cutting edge than the first and second fulcrums.

16. A hole cutter as defined in claim 11 , wherein said fulcrum defined by the second aperture is angularly spaced around the circumference of the blade body relative to the first and second fulcrums.

17. A hole cutter as defined in claim 11 , wherein said fulcrum defined by the second aperture defines a radius or radiused surfaces.

18. A hole cutter as defined in claim 11 , wherein said fulcrum defined by the second aperture defines a surface oriented substantially normal to the cutting edge or substantially parallel to an axis of rotation of the hole cutter.

19. A hole cutter as defined in claim 11 , wherein said fulcrum defined by the second aperture defines a surface oriented substantially parallel to the cutting edge.

20. A hole cutter as defined in claim 11 , wherein said fulcrum defined by the second aperture defines a fulcrum surface that is curved, curvilinear, rectilinear, or a combination thereof.

21. A hole cutter as defined in claim 11 , wherein said fulcrum defined by the second aperture defines a plurality of fulcrum surfaces, including a first fulcrum surface oriented substantially parallel to the cutting edge, and at least one second fulcrum surface oriented substantially normal to the first fulcrum surface.

Assignees

• Irwin Ind Tool Co

Inventors

• Novak Joseph Thomas
• Green Matthew Christopher

Classifications

• Y10T408/895

  Having axial, core-receiving central portion · CPC title

• B23B51/0453 Primary

  with ejecting devices · CPC title

• B23B2260/082

  Holes · CPC title

• B23B51/0406

  Operations & Transport · mapped topic

• Y10T408/8953

  with lateral outlet · CPC title