Free cooling in high humidity environments

Patent metadata

Field	Value
Publication number	US-9723762-B1
Application number	US-201615070908-A
Country	US
Kind code	B1
Filing date	Mar 15, 2016
Priority date	Mar 15, 2016
Publication date	Aug 1, 2017
Grant date	Aug 1, 2017

Abstract

A data center includes heat producing components and an air handling system that provides reduced relative humidity air to cool the heat producing components. The air handling system includes a thermal storage unit that removes thermal energy from incoming air under a given set of ambient air conditions and releases thermal energy into incoming air under another set of ambient air conditions. Under the given set of ambient air conditions, the thermal storage unit cools the incoming air and causes water vapor to condense out of the incoming air. Under the other set of ambient air conditions, the thermal storage unit releases thermal energy into the incoming air, thus heating the incoming air.

First claim

What is claimed is:

1. A data center comprising:
heat producing components; and
an air handling system configured to provide temperature and humidity conditioned air to the heat producing components to cool the heat producing components, wherein the air handling system comprises:
a thermal storage unit; and
an air moving device configured to direct air, from an external environment external to the data center, across the thermal storage unit and toward the heat producing components,

wherein the thermal storage unit is configured to:
under a given set of ambient air conditions for the air in the external environment, remove thermal energy from the air as the air passes across the thermal storage unit; and
under another set of ambient air conditions for the air in the external environment, release thermal energy, previously removed from air passing across the thermal storage unit, into the air as the air passes across the thermal storage unit such that a capacity of the thermal storage unit to remove thermal energy is recharged.

2. The data center of claim 1 , wherein the air handling system further comprises:
a mixing plenum coupled with the thermal storage unit and coupled with a return air duct from the heat producing components; and
a control system, wherein the control system is configured to cause a damper to adjust a mix of air flowing into the mixing plenum from the return air duct and from the thermal storage unit such that air being directed toward the heat producing components from the mixing plenum is below a temperature threshold and a humidity threshold under:
the given set of ambient air conditions and while the thermal storage unit is removing thermal energy from the air passing across the thermal storage unit; and
the other set of ambient air conditions and while the thermal storage unit is releasing thermal energy into the air passing across the thermal storage unit.

3. The data center of claim 2 , wherein the heat producing components in the data center are arranged in the data center with aisles between the heat producing components,
wherein the return duct is further coupled to a hot aisle containment plenum that separates air that has cooled the heat producing components from other air in the data center.

4. The data center of claim 2 , wherein the air in the external environment under the given set of ambient air conditions has a lower relative humidity than the air in the external environment under the other set of ambient air conditions, and
wherein the humidity threshold is a lower relative humidity than the relative humidity of the air in the external environment under the given set of ambient air conditions and a lower relative humidity than the relative humidity of the air in the external environment under the other set of ambient air conditions.

5. The data center of claim 1 , wherein the data center does not include a mechanical cooler and does not include an evaporative cooler to cool the heat producing components in the data center.

6. An air handling system, comprising:
a thermal storage unit configured to:
remove, under a given set of air conditions, thermal energy from air passing across the thermal storage unit and
release, under another set of air conditions, the thermal energy, into air passing across the thermal storage unit;

an air moving device configured to direct air across the thermal storage unit; and
a control system configured to control air flow through the air handling system such that an air flow comprising air that has passed across the thermal storage unit is maintained below a temperature threshold and a humidity threshold under:
the given set of air conditions and while the thermal storage unit is removing thermal energy from the air passing across the thermal storage unit; and
the other set of air conditions and while the thermal storage unit is releasing thermal energy into the air passing across the thermal storage unit.

7. The air handling system of claim 6 , wherein the humidity threshold is a lower relative humidity than a relative humidity of the air under the given set of ambient air conditions and a lower relative humidity than a relative humidity of the air under the other set of ambient air conditions.

8. The air handling system of claim 6 , wherein, under the given set of air conditions, the thermal storage unit is configured to remove condensed water vapor from the air passing across the thermal storage unit.

9. The air handling system of claim 6 , wherein, under the other set of air conditions, the thermal storage unit is configured to heat the air passing across the thermal storage unit to reduce the relative humidity of the air.

10. The air handling system of claim 6 , wherein the thermal storage unit comprises a phase change material configured to:
remove thermal energy from air passing across the thermal storage unit as the phase change material changes from a first phase to a second phase; and
release thermal energy into air passing across the thermal storage unit as the phase change material changes from the second phase to the first phase.

11. The air handling system of claim 10 , wherein the thermal storage unit further comprises tubes, wherein the phase change material is in interior spaces of the tubes.

12. The air handling system of claim 11 , wherein the tubes further comprise a drain/fill mechanism configured to permit draining a phase change material from the tubes and filling the tubes with another phase change material.

13. The air handling system of claim 6 , wherein the air handling system further comprises:
a mixing plenum coupled to the thermal storage unit; and
a damper coupled between a return duct, from a thermal load cooled by the air handling system, and the mixing plenum;
wherein the control system is further configured to control the damper to adjust an amount of return air that flows into the mixing plenum to maintain the air under the temperature threshold and the humidity threshold.

14. The air handling system of claim 6 , wherein the control system is further configured to receive condition signals from computing devices cooled by the air handling system and adjust the flow of the air through the air handling system in response to the condition signals received from the computing devices cooled by the air handling system.

15. A method comprising:
directing air from an external environment, across a thermal storage unit of an air handling system, wherein the thermal storage unit is configured to:
under a given set of ambient air conditions for the air in the external environment, remove thermal energy from the air as the air passes across the thermal storage unit; and
under another set of ambient air conditions for the air in the external environment, release thermal energy, previously removed from air passing across the thermal storage unit, into the air as the air passes across the thermal storage unit,

wherein the air handling system reduces the relative humidity of the air under the given set of ambient air conditions and under the other set of ambient air conditions; and
directing the air with the reduced relative humidity toward a thermal load to cool the thermal load.

16. The method of claim 15 , further comprising:
under the given set of ambient air conditions, condensing water vapor in the air and removing the condensed water vapor from the air as the air passes across the thermal storage unit.

17. The method of claim 15 , further comprising:
under the other set of ambient air conditions, heating the air as the air passes acro

Assignees

• Amazon Tech Inc

Inventors

• Ross Peter George
• Morales Osvaldo P

Classifications

• F28D20/021

  the latent heat storage material and the heat-exchanging means being enclosed in one container (F28D20/023 - F28D20/028 take precedence) · CPC title

• H05K7/20145

  Means for directing air flow, e.g. ducts, deflectors, plenum or guides · CPC title

• F24F3/14

  by humidification; by dehumidification · CPC title

• F28D7/16

  the conduits being arranged in parallel spaced relation ({F28D7/0008 - F28D7/0058 take precedence}; F28D7/02 - F28D7/10 take precedence) · CPC title

• F24F2110/20

  Humidity · CPC title