High brightness multijunction diode stacking

Patent metadata

Field	Value
Publication number	US-9720145-B2
Application number	US-201514641093-A
Country	US
Kind code	B2
Filing date	Mar 6, 2015
Priority date	Mar 6, 2014
Publication date	Aug 1, 2017
Grant date	Aug 1, 2017

Abstract

An apparatus includes at least one multijunction diode laser situated to emit a plurality of beams along respective mutually parallel propagation axes, each beam having an associated mutually parallel slow axes and associated collinear fast axes, a fast axis collimator situated to receive and collimate the plurality of beams along the corresponding fast axes so as to produce corresponding fast axis collimated beams that propagate along associated non-parallel axes, and a reflector situated to receive the plurality of fast axis collimated beams and to reflect the beams so that the reflected fast axis collimated beams propagate along substantially parallel axes.

First claim

I claim:

1. An apparatus, comprising:
at least one multijunction diode laser comprising a plurality of stacked active junctions spaced apart from one another and situated to emit a plurality of beams along respective mutually parallel propagation axes, the beams having associated mutually parallel slow axes and associated collinear fast axes;
a fast axis collimator situated to receive and collimate the plurality of beams along the corresponding fast axes so as to produce corresponding fast axis collimated beams that propagate along associated non-parallel propagation axes; and
a reflector situated to receive the plurality of fast axis collimated beams and to reflect the beams so that the reflected fast axis collimated beams propagate along substantially parallel propagation axes.

2. The apparatus of claim 1 , wherein the reflector comprises:
a plurality of planar reflecting components adjoining each other, each planar reflecting component separately angled from each other planar reflecting component and situated so as to receive and reflect an associated fast axis collimated beam so that the reflected fast axis collimated beams propagate along the substantially parallel axes.

3. The apparatus of claim 1 , wherein the reflector is a cylindrical mirror.

4. The apparatus of claim 1 , wherein the reflector is situated along the non-parallel axes so that the beams are substantially separated.

5. The apparatus of claim 1 , further comprising:
a slow axis collimator situated to receive and collimate the plurality of fast axis collimated beams along the corresponding slow axes;
wherein the non-parallel axes divergence associated with the fast axis collimated beams before correction by the reflector is less than about 10 mrad.

6. The apparatus of claim 1 , wherein adjacent propagation axes of the emitted beams are offset from each other adjacent beam by between about 2 μm and about 10 μm.

7. The apparatus of claim 1 , further comprising a focusing objective situated to receive the reflected fast axis collimated beams and to focus the reflected fast axis collimated beams into an optical fiber.

8. The apparatus of claim 1 , further comprising a thermally conductive housing and a thermally conductive mounting block situated in the housing, wherein the at least one multijunction diode laser is mounted to a thermally conductive submount and mounted to a separate mounting surface associated with the mounting block.

9. The apparatus of claim 1 , wherein the reflector is situated along the non-parallel axes so that the power overlap of each beam with an adjacent beam is less than about 1/e 2 of a total beam power of the beam and adjacent beam.

10. A method of directing beams of a multijunction diode laser, comprising:
emitting a plurality of beams from a multijunction laser diode comprising a plurality of stacked active junctions spaced apart from one another and such that principal axes of the emitted beams are parallel, each beam associated with a slow axis that is parallel and spaced apart from slow axes associated with other emitted beams and fast axes associated with the emitted beams are collinear;
collimating each of the plurality of beams along respective fast axes so that the collimated beams propagate at different angles with respect to the parallel principal axes; and
reflecting the fast axis collimated beams with a reflector so that the reflected beams propagate along substantially parallel axes.

11. The method of claim 10 , further comprising:
positioning the reflector with respect to the collimated beams at a predetermined distance at which the collimated beams are substantially separated.

12. The method of claim 10 , further comprising:
collimating the plurality of fast axis collimated beams along the slow axes;
directing the fast and slow axis collimated beams to the reflector; and
focusing the reflected beams into a core of an optical fiber.

13. The method of claim 10 wherein the spaced apart slow axes correspond to an active junction offset.

14. An apparatus, comprising:
at least one multijunction semiconductor laser comprising a plurality of stacked active junctions spaced apart from one another and situated on a thermally conductive mounting block, the laser including a plurality of active junctions monolithically stacked one above the other and spaced apart from each other in a semiconductor growth direction along a common injection path, each active junction including a corresponding emitting facet situated to emit a laser beam having with a fast axis and slow axis mutually orthogonal to each other and to a beam emission direction, each beam emission direction being parallel to each other beam emission direction;
a fast axis collimator situated to receive and collimate the beams with respect to the fast axis of the beams and to provide the beams with a pointing difference;
a slow axis collimator situated to receive and collimate the beams with respect to the slow axis of the beams; and
a reflective pointing corrector situated to receive the fast axis collimated beams which have propagated at least a distance such that a substantial amount of power of the beams no longer overlaps and situated to reflect the beams such that the principal axes of the reflected beams are parallel to each other.

15. The apparatus of claim 14 , wherein the reflective pointing corrector includes a plurality of planar mirrors having corresponding mirror surfaces disposed at pointing corrective angles relative to each other, each planar mirror surface situated to receive a respective fast axis collimated beam.

16. The apparatus of claim 15 , wherein one of the planar mirrors is secured to an adjacent planar mirror in an aligned position with epoxy causing the one planar mirror to provide its corresponding reflected beam principal axis parallel to the reflected beam principal axis associated with the adjacent planar mirror.

17. The apparatus of claim 14 , wherein the reflective pointing corrector includes a concave cylindrical mirror.

18. The apparatus of claim 14 , wherein the laser includes two active junctions.

19. The apparatus of claim 14 , wherein the laser includes three active junctions.

20. The apparatus of claim 14 , further comprising focusing optics and an optical fiber having a core and cladding, the focusing optics situated to receive the pointing corrected beams and to focus the beams into the core of the optical fiber.

Assignees

• Nlight Photonics Corp
• Nlight Inc

Inventors

• Kanskar Manoj

Classifications

• H01S5/3054

  p-doping · CPC title

• H01S5/02284

  Electricity · mapped topic

• H01S5/02248

  Electricity · mapped topic

• H01S5/4043

  with vertically stacked active layers · CPC title

• G02B27/30

  Collimators · CPC title