Methods and systems for controlling the products of combustion

Patent metadata

Field	Value
Publication number	US-9719682-B2
Application number	US-201414326134-A
Country	US
Kind code	B2
Filing date	Jul 8, 2014
Priority date	Oct 14, 2008
Publication date	Aug 1, 2017
Grant date	Aug 1, 2017

Abstract

The present invention relates to methods and systems for controlling a combustion reaction and the products thereof. One embodiment includes a combustion control system having an oxygenation stream substantially comprising oxygen and CO 2 and having an oxygen to CO 2 ratio, then mixing the oxygenation stream with a combustion fuel stream and combusting in a combustor to generate a combustion products stream having a temperature and a composition detected by a temperature sensor and an oxygen analyzer, respectively, the data from which are used to control the flow and composition of the oxygenation and combustion fuel streams. The system may also include a gas turbine with an expander and having a load and a load controller in a feedback arrangement.

First claim

What is claimed is:

1. A system, comprising:
a combustor that includes a combustion fuel port, an oxygen supply port, a diluent supply port for providing a primary diluent, a combustion products output port, and a primary combustion zone and a burnout zone, wherein the combustor is configured to mix and combust an oxygenation stream and a combustion fuel stream within the primary combustion zone at a flame temperature and a primary residence time sufficient to produce a hot products stream, and configured to dilute the hot products stream with a secondary diluent stream within the burnout zone to form a combustion products stream having a lower temperature than the hot products stream, wherein the primary diluent and the secondary diluent have high concentrations of carbon dioxide and are split from a recycle stream;
an oxygen analyzer that measures an amount of oxygen in the combustion products stream after exiting the combustor through the combustion products output port; and
a control system comprising:
a first controller configured to receive a signal from the oxygen analyzer to thereby regulate the flow rate of an oxygen supply stream, and a second controller which controls a flow rate of the combustion fuel stream entering the combustor through the combustion fuel port, wherein the first controller and second controller adjust a proportioning factor based on the amount of oxygen in the combustion products stream determined by the signal from the oxygen analyzer to maintain an oxygen-to-fuel ratio in the combustor that creates near stoichiometric combustion;
a third controller configured to regulate the oxygen to CO2 ratio of the oxygenation stream by controlling the primary diluent stream flow rate to produce a primary combustion zone flame temperature configured to provide: an adequate margin between a combustor average velocity, a blow-off limit of the combustor, and the primary residence time within the combustor sufficient to produce the combustion products stream at about equilibrium conditions;
at least one temperature sensor operatively connected to an at least one CO2 flow regulation device, wherein the at least one temperature sensor is configured to measure the temperature of the combustion products stream and send a signal to the at least one CO2 flow regulation device, whereby the control system adjusts the secondary diluent stream flow rate based on the temperature of the combustion products stream to produce a desired temperature of the combustion products stream; and
an expansion device that receives the combustion products and expands the combustion products, whereby the expansion device is operatively connected to at least one load controller configured to control the flow rate of the combustion fuel stream to maintain a desired load condition in the expansion device.

2. The system of claim 1 , wherein the temperature sensor measures the temperature of the combustion products stream after exiting the combustor through the combustion products output port.

3. The system of claim 1 , wherein the control system controls the flow rate of the oxygen supply stream independent of an adjustment to the primary diluent supply stream.

4. The system of claim 1 , wherein the control system adjusts the proportioning factor by adjusting the flow rate of the oxygen supply stream.

5. The system of claim 1 , wherein a substantially stoichiometric combustion results in the combustion products stream including less than about 3.0 volume percent (vol %) oxygen and less than about 3.0 volume percent (vol %) NOx.

6. The system of claim 1 , wherein the control system controls a desired combustor stoichiometry based on a condition of a load communicatively coupled to the combustion products output port changes.

7. The system of claim 1 , wherein the oxygen analyzer is a lambda oxygen sensor.

8. The system of claim 1 , wherein the oxygen analyzer is a wideband zirconia oxygen sensor.

Assignees

• Mittricker Franklin F
• Starcher Loren K
• Rasmussen Chad C
• Huntington Richard A
• Hershkowitz Frank
• Exxonmobil Upstream Res Co

Inventors

• Mittricker Franklin F
• Starcher Loren K
• Rasmussen Chad C
• Huntington Richard A
• Hershkowitz Frank

Classifications

• F23N2225/08

  temperature · CPC title

• F23N2237/28

  oxygen as pure oxydant · CPC title

• F23N2241/20

  Gas turbines · CPC title

• F23L7/007

  Supplying oxygen or oxygen-enriched air · CPC title

• F23N5/003

  using detectors sensitive to combustion gas properties (F23N5/02, F23N5/18 - F23N5/26 take precedence) · CPC title