Drive system for an electric vehicle and method for charging a battery with a combustion engine

Patent metadata

Field	Value
Publication number	US-9718364-B2
Application number	US-201314416285-A
Country	US
Kind code	B2
Filing date	Jul 11, 2013
Priority date	Jul 26, 2012
Publication date	Aug 1, 2017
Grant date	Aug 1, 2017

Abstract

The disclosure relates to a drive system for an electric vehicle, comprising an electric motor, a traction battery for supplying the electric motor, an asynchronous machine, and a combustion engine for driving the asynchronous machine, wherein the asynchronous machine is arrange for charging the traction battery upon a control signal to extend the range of the electric vehicle. The traction battery has a plurality of a battery lines having adjustable output voltage for generating voltage progressions which are phase-shifted relative to one another, and each battery pack line is not only provided for supplying one of the phase connections of the electric motor but is also connected to a phase connection of the asynchronous machine. The disclosure further relates to a corresponding method for charging a traction battery having a plurality of battery lines by means of an asynchronous machine and a combustion engine disposed in series therewith.

First claim

The invention claimed is:

1. A drive system for an electric vehicle, the drive system comprising:
an electric motor having a plurality of phase connectors;
a traction battery configured to supply the electric motor, the traction battery comprising a plurality of battery strings having an adjustable output voltage, each battery string being configured to generate alternating current signals at a first predetermined frequency that are phase-offset with respect to one another and configured supply energy to one of the plurality of phase connectors of the electric motor;
an asynchronous machine configured to extend a range of the electric vehicle by charging the traction battery in response to a control signal, the asynchronous machine having a plurality of phase connectors each connected directly to one of the plurality of battery strings and directly to one phase connector in the plurality of phase connectors in the electric motor;
an internal combustion engine configure to drive the asynchronous machine; and
a control unit operatively connected to the, internal combustion engine, asynchronous machine and the electric motor, the control unit being configured to:
activate the internal combustion engine to drive the asynchronous machine; and
regulate a rotational speed of the asynchronous machine to rotate the asynchronous machine at a second frequency that is at a predetermined ratio of the first frequency of the alternating current signals from the battery strings, the predetermined ratio being greater than 1 to enable an output signal from each phase connector in the asynchronous machine to drive the electric motor and charge one battery string in the plurality of battery strings.

2. The drive system as claimed in claim 1 , wherein:
the traction battery is a three-phase traction battery;
the asynchronous machine is a three-phase asynchronous machine; and
the electric motor is one of a three-phase asynchronous motor and a three phase synchronous motor.

3. The drive system as claimed in claim 1 , wherein each battery string of the traction battery comprises a plurality of battery modules that are selectively activated and deactivated by a control process, wherein in an activated state, a battery module voltage of a respective battery module contributes to an output voltage of a corresponding battery string of the traction battery.

4. The drive system as claimed in claim 1 , wherein each battery string of the traction battery comprises a plurality of battery modules, each battery module comprising two switches, a first switch of the two switches being operated in a closed state and a second switch of the two switches being operated in an opened state, the two switches being configured to, depending upon a switching position of the two switches of a respective battery module, connect battery cells of the respective battery module to a corresponding battery string and conductively bridge the respective battery module into the battery string.

5. At least one of a hybrid car and electric car comprising:
a drive system, the drive system comprising:
an electric motor having a plurality of phase connectors;
a traction battery configured to supply the electric motor, the traction battery comprising a plurality of battery strings having an adjustable output voltage, each battery string being configured to generate alternating current signals at a first predetermined frequency that are phase-offset with respect to one another and configured supply energy to one of the plurality of phase connectors of the electric motor;
an asynchronous machine configured to extend a range of the electric vehicle by charging the traction battery in response to a control signal, the asynchronous machine having a plurality of phase connectors each connected directly to one of the plurality of battery strings;

an internal combustion engine configure to drive the asynchronous machine; and
a control unit operatively connected to the asynchronous machine and the electric motor, the control unit being configured to:
activate the internal combustion engine to drive the asynchronous machine; and
regulate a rotational speed of the asynchronous machine to rotate the asynchronous machine at a second frequency that is at a predetermined ratio of the first frequency of the alternating current signals from the battery strings, the predetermined ratio being greater than 1 to enable an output signal from each phase connector in the asynchronous machine to drive the electric motor and charge one battery string in the plurality of battery strings.

Assignees

• Bosch Gmbh Robert
• Samsung Sdi Co Ltd

Inventors

• Fetzer Joachim
• Butzmann Stefan

Classifications

• B60L58/21

  having the same nominal voltage · CPC title

• B60L2220/12

  Induction machines · CPC title

• B60L50/15

  with additional electric power supply (with capacitors charged by engine-driven generators B60L50/40; with batteries charged by engine-driven generators B60L50/61) · CPC title

• B60L58/18

  of two or more battery modules · CPC title

• H02J7/14

  for charging batteries from dynamo-electric generators driven at varying speed, e.g. on vehicle · CPC title