Positive electrode active material layer including first positive electrode active material and second positive electrode active material, and method for producing positive electrode including said positive electrode active material layer

Patent metadata

Field	Value
Publication number	US-9716267-B2
Application number	US-201415124766-A
Country	US
Kind code	B2
Filing date	Dec 26, 2014
Priority date	Mar 10, 2014
Publication date	Jul 25, 2017
Grant date	Jul 25, 2017

Abstract

A parameter for producing a positive electrode having excellent safety, and a positive electrode active material layer satisfying the parameter. The positive electrode active material layer includes a first positive electrode active material, a second positive electrode active material having a lower charge/discharge potential than the first positive electrode active material, and an additive. When the first positive electrode active material tap density is defined as dt 1 , the second positive electrode active material tap density is defined as dt 2 , a true density of the additive is defined as d 3 , a mass percentage of the first positive electrode active material is defined as Wt 1 , a mass percentage of the second positive electrode active material is defined as Wt 2 , a mass percentage of the additive is defined as Wt 3 , and a porosity of the positive electrode active material layer is defined as p, the positive electrode active material layer satisfies (1−p)×(Wt 1 /dt 1 )/((Wt 1 /dt 1 )+(Wt 2 /dt 2 )+(Wt 3 /d 3 ))<0.38.

First claim

The invention claimed is:

1. A positive electrode active material layer comprising a first positive electrode active material, a second positive electrode active material having a lower charge/discharge potential than the first positive electrode active material, and an additive, wherein
the first positive electrode active material is a compound having a layered rock salt structure and represented by a general formula: Li a Ni b Co c Mn d D e O f (0.2≦a≦1.7, b+c+d+e=1, 25/100<b<60/100, 0≦e<1, D is at least one element selected from Li, Fe, Cr, Cu, Zn, Ca, Mg, Zr, S, Si, Na, K, and Al, 1.7≦f≦2.1),
the second positive electrode active material is a material represented by a general formula: LiM h PO 4 (M is at least one element selected from Fe, Ni, Cu, Mg, Zn, V, Ca, Sr, Ba, Ti, Al, Si, B, Te, and Mo, 0<h<2),
a blending mass ratio of the first positive electrode active material and the second positive electrode active material in the positive electrode active material layer is in a range of 72:28 to 65:35, and
when a tap density of the first positive electrode active material is defined as dt 1 , a tap density of the second positive electrode active material is defined as dt 2 , a true density of the additive is defined as d 3 ,
a mass percentage of the first positive electrode active material in the positive electrode active material layer is defined as Wt 1 , a mass percentage of the second positive electrode active material in the positive electrode active material layer is defined as Wt 2 , a mass percentage of the additive in the positive electrode active material layer is defined as Wt 3 , and
a porosity of the positive electrode active material layer is defined as p,
the positive electrode active material layer satisfies (1−p)×(Wt 1 /dt 1 )/((Wt 1 /dt 1 )+(Wt 2 /dt 2 )+(Wt 3 /d 3 ))<0.38.

2. A lithium ion secondary battery comprising the positive electrode active material layer according to claim 1 .

3. The positive electrode active material layer according to claim 1 , wherein the second positive electrode active material is coated with carbon.

Assignees

• Toyota Jidoshokki Kk

Inventors

• Eguchi Tatsuya
• Maki Takeshi
• Miyoshi Manabu
• Sato Yuuhi
• Kaneda Jun
• Yamamoto Yusuke
• Sugioka Takahiro

Classifications

• H01M4/0404

  by coating on electrode collectors · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M4/525

  of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy · CPC title

• H01M4/5825

  Oxygenated metallic salts or polyanionic structures, e.g. borates, phosphates, silicates, olivines · CPC title

• H01M4/625

  Carbon or graphite · CPC title