Amorphous alloy bonding

Patent metadata

Field	Value
Publication number	US-9716050-B2
Application number	US-98444011-A
Country	US
Kind code	B2
Filing date	Jan 4, 2011
Priority date	Jan 4, 2010
Publication date	Jul 25, 2017
Grant date	Jul 25, 2017

Abstract

Provided in one embodiment is a method of forming an interfacial layer or a seal, the method comprising: providing a composition that is at least partially amorphous, the composition having a glass transition temperature Tg and a crystallization temperature Tx; heating the composition to a first temperature that is below Tx; disposing the heated composition to form the interfacial layer or the seal; and cooling the interfacial layer or the seal to a second temperature that is below Tg.

First claim

What is claimed:

1. A method of forming a hermetic seal between a first part and a second part, comprising:
locally heating a first surface of a first part and a second surface of a second part to a first temperature below a first softening temperature of the first part and below a second softening temperature of the second part, wherein the operation of locally heating the first surface of the first part and the second surface of the second part comprises heating, to the first temperature, only to a depth of 1 mm or less below the first and second surfaces, thereby forming heated first and second surfaces;
positioning an amorphous alloy having a crystallization temperature Tx greater than the first temperature and a glass transition temperature Tg less than the first temperature in contact with the first and the second heated surfaces, thereby heating the amorphous alloy above Tg, wherein the amorphous alloy is preheated to a second temperature above an ambient temperature and less than Tg prior to being placed in contact with the heated first and second surfaces; and
cooling the amorphous alloy to a third temperature below Tg, thereby forming a hermetic seal between the first surface and the second surface.

2. The method of claim 1 , wherein the first and second softening temperatures are greater than or equal to Tx.

3. The method of claim 1 , wherein at least one dimension of the hermetic seal is greater than a critical casting thickness of the amorphous alloy.

4. A method of forming a hermetic seal between two surfaces, comprising:
locally heating a first surface of a cavity in a first housing component to a first temperature below a softening temperature of the first housing component, wherein the operation of locally heating the first surface comprises heating, to the first temperature, only to a depth of 1 mm or less below the first surface, thereby forming a heated first surface;
positioning an amorphous alloy having a crystallization temperature Tx greater than the first temperature and a glass transition temperature Tg less than the first temperature on the heated first surface, thereby heating at least a portion of the amorphous alloy above Tg, wherein the amorphous alloy is preheated to a second temperature above an ambient temperature and less than Tg prior to being placed in contact with the heated first surface;
positioning a second surface of a second housing component in the cavity and in contact with the amorphous alloy; and
cooling the amorphous alloy to a third temperature below Tg, thereby coupling the first and second housing components and forming a hermetic seal between the first and second housing components.

5. A method of forming a hermetic seal between a first part and a second part, comprising:
locally heating a first portion of a first part to a first temperature below a softening temperature of the first portion, the first portion at least partially defining a cavity in the first part, wherein the operation of locally heating the first portion comprises heating, to the first temperature, only to a depth of 1 mm or less;
locally heating a second portion of a second part to the first temperature;
pushing an amorphous alloy having a crystallization temperature Tx greater than the first temperature and a glass transition temperature Tg less than the first temperature into the cavity with the second portion of the second part such that the amorphous alloy is heated above Tg by the first and second portions of the first and second parts, wherein the amorphous alloy is preheated to a second temperature above an ambient temperature and less than Tg prior to being placed in contact with the first and the second portions; and
cooling the amorphous alloy to a third temperature below Tg, thereby forming a hermetic seal between the first and second parts.

6. The method of claim 5 , wherein the first part is a part of a cell phone, a laptop computer, a display, a desktop computer, or combinations thereof.

7. The method of claim 5 , wherein the hermetic seal is impermeable to fluid.

8. The method of claim 1 , further comprising applying a force to the amorphous alloy with the second part to conform the amorphous alloy to a shape of a cavity.

9. The method of claim 4 , wherein:
the first and second housing components form an electronic device housing; and
the hermetic seal renders the electronic device housing waterproof.

10. The method of claim 4 , wherein:
the portion of the amorphous alloy is a first portion;
the softening temperature is a first softening temperature;
the method further comprises locally heating the second surface of the second housing component to the first temperature and below a second softening temperature of the second housing component; and
the operation of positioning the second surface in contact with the amorphous alloy heats at least a second portion of the amorphous alloy above Tg.

11. The method of claim 5 , wherein the cavity is a cylindrical cavity.

12. The method of claim 11 , wherein the second part is a wire.

13. The method of claim 5 , wherein the operation of locally heating the first portion of the first part comprises heating, to the first temperature, a region of the first part that is less than or equal to 200 microns deep.

14. The method of claim 5 , wherein the operation of pushing the amorphous alloy into the cavity comprises conforming the amorphous alloy to a shape of the cavity.

15. The method of claim 4 , further comprising conforming the amorphous alloy to a shape of the cavity.

16. The method of claim 1 , wherein:
the first part comprises a crystalline material; and
the softening temperature is a melting temperature of the crystalline material.

Assignees

• Pham Quoc Tran
• Waniuk Theodore Andy
• Crucible Intellectual Prop Llc

Inventors

• Pham Quoc Tran
• Waniuk Theodore Andy

Classifications

• H10W76/10

  Containers or parts thereof · CPC title

• H10W76/60

  Seals · CPC title

• H10W95/00

  Packaging processes not covered by the other groups of this subclass · CPC title

• Y10T428/31678

  Of metal · CPC title

• B23K26/211

  with interposition of special material to facilitate connection of the parts · CPC title