Switched power distribution unit

Patent metadata

Field	Value
Publication number	US-9715983-B2
Application number	US-201615205761-A
Country	US
Kind code	B2
Filing date	Jul 8, 2016
Priority date	Sep 6, 2013
Publication date	Jul 25, 2017
Grant date	Jul 25, 2017

Abstract

Systems, methods, and apparatuses are provided in which power control relay switches may be configured to switch at or near a predetermined time during an AC cycle and/or that are configured to control a velocity of an armature of the relay switch during switching. An input power source may provide alternating current (AC) power and a voltage or current level of the AC power may be sensed. A relay controller may switch the relay switch based on a time at which the voltage or current is at or near a zero-crossing. The relay controller may be configured to close the relay switch based on when a voltage of the power input is at a zero-crossing, and is configured to open the relay switch based on when a current of the power input is at a zero-crossing.

First claim

I claim:

1. A power control relay apparatus, comprising:
a relay housing comprising a power input, a control input, a power output, and a relay switch, the relay switch coupled with the power input, control input, and power output and configured to interrupt power from the power input to the power output in response to the control input;
a sensor coupled with the power input and configured to output a signal representative of a sensed parameter of an input power source; and
a relay controller coupled with the control input and the sensor, and configured to control a velocity of an armature of the relay switch during switching.

2. The apparatus of claim 1 , wherein the input power source provides alternating current (AC) power and the sensed parameter comprises a voltage or current level of the AC power, and wherein the relay controller is configured to switch the relay switch based on a time at which the voltage or current of the power input is at a zero-crossing.

3. The apparatus of claim 2 , wherein the relay controller is configured to open the relay switch before the voltage or current the power input is at a zero-crossing.

4. The apparatus of claim 2 , wherein the relay controller is configured to close the relay switch based on when the voltage of the power input is at a zero-crossing.

5. The apparatus of claim 2 , wherein the relay controller is configured to open the relay switch based on when the current of the power input is at a zero-crossing.

6. The apparatus of claim 1 , wherein the relay switch comprises the armature and a spring coupled with the armature configured to bias the armature in an open position when the relay switch is open, and
wherein the relay controller is further configured to switch the relay switch based on the sensed parameter and a biasing force provided by the spring.

7. The apparatus of claim 6 , wherein the relay controller is configured to control two or more relay switches each having a different biasing force.

8. The apparatus of claim 7 , further comprising a memory coupled with the relay controller and configured to store a compensating variable for each of the relay switches, and
wherein the relay controller is configured to switch each respective relay switch based on the sensed parameter and associated compensating variable.

9. The apparatus of claim 8 , wherein the relay controller is further configured to modify one or more of the compensating variables based on switching response times of the associated relay switch.

10. The apparatus of claim 1 , wherein the relay controller is configured to apply a switching voltage to the relay switch for a first time period, remove the switching voltage for a second time period, and apply the switching voltage for a third time period.

11. The apparatus of claim 10 , wherein the first time period corresponds to a subset of the time period required for switching of the relay switch, and the second time period corresponds to a time period immediately preceding contact of a relay contact with an armature contact.

12. A power distribution apparatus, comprising:
a housing having a power input and a sensor coupled with the power input that is configured to output a signal representative of a sensed parameter of an input power source;
a plurality of power outputs disposed in the housing, each connectable in power supply communication with the power input and at least one electronic appliance;
at least one power control relay coupled with one or more of the plurality of power outputs, the power control relay comprising a relay housing that comprises a switching element; and
a relay controller coupled with the at least one power control relay and the sensor, and configured to control a velocity of an armature of the at least one power control relay during switching.

13. The apparatus of claim 12 , wherein the sensed parameter comprises a voltage or current level of an alternating current power source, and wherein the relay controller is configured to switch the at least one power control relay based on a time at which the voltage or current of the power source is at a zero-crossing.

14. The apparatus of claim 13 , wherein the relay controller is configured to open the at least one power control relay before the voltage or current the power source is at a zero-crossing.

15. The apparatus of claim 12 , wherein the at least one power control relay comprises the armature and a spring coupled with the armature configured to bias the armature in an open position when the relay is open, and
wherein the relay controller is further configured to switch the at least one power control relay based on the sensed parameter and a biasing force provided by the spring.

16. The apparatus of claim 15 , wherein the relay controller is configured to control two or more power control relays each having a different biasing force, and
wherein the relay controller is configured to switch each respective power control relay based on the sensed parameter and an associated compensating variable associated with each power control relay.

17. The apparatus of claim 12 , wherein the relay controller is configured to apply a switching voltage to the at least one power control relay for a first time period, remove the switching voltage for a second time period, and apply the switching voltage for a third time period.

18. The apparatus of claim 17 , wherein the first time period corresponds to a subset of the time period required for switching of the at least one power control relay, and the second time period corresponds to a time period immediately preceding contact of a relay contact with an armature contact.

19. A power distribution apparatus, comprising:
a housing having a power input and a sensor coupled with the power input that is configured to output a signal representative of a sensed parameter of an input power source;
a plurality of power outputs disposed in the housing, each connectable in power supply communication with the power input and at least one electronic appliance;
a plurality of power control relays each coupled with a respective power output, each power control relay comprising a relay housing that comprises a switching element; and
a relay controller coupled with the power control relays and the sensor, and configured to control a velocity of an armature of the associated power control relay during switching.

20. The apparatus of claim 19 , wherein the sensed parameter comprises a voltage or current level of an alternating current power source, and wherein the relay controller is configured to switch each power control relay based on a time at which the voltage or current of the power source is at a zero-crossing.

21. The apparatus of claim 20 , wherein the relay controller is configured to open the plurality of power control relays before the voltage or current the power source is at a zero-crossing.

22. The apparatus of claim 19 , wherein each power control relay comprises the armature and a spring coupled with the armature configured to bias the armature in an open position when the relay is open, and
wherein the relay controller is further configured to switch each power control relay based on the sensed parameter and a biasing force provided by the spring.

23. The apparatus of claim 22 , further comprising a memory coupled with the relay controller configured to store a compensating variable for each of the power control relays; and
wherein each power control relay has a

Assignees

• Server Tech Inc

Inventors

• Avery William H

Classifications

• H01H51/30

  specially adapted for actuation by AC · CPC title

• H01H47/00

  Circuit arrangements not adapted to a particular application of the relay and designed to obtain desired operating characteristics or to provide energising current · CPC title

• H01H47/22 Primary

  for supplying energising current for relay coil · CPC title