Pipe with rib and method for manufacturing pipe with rib

Patent metadata

Field	Value
Publication number	US-9713840-B2
Application number	US-201615040761-A
Country	US
Kind code	B2
Filing date	Feb 10, 2016
Priority date	Oct 31, 2012
Publication date	Jul 25, 2017
Grant date	Jul 25, 2017

Abstract

A method for manufacturing a pipe with a rib, in which a rib portion formed inside a pipe portion includes bent portions in accordance with bending of the pipe portion or a twisted portion in accordance with twisting of the pipe portion, includes drawing out molten metal held in a furnace by using a starter, from a surface of the molten metal, and drawing up the molten metal through a shape defining member defining a sectional shape of the pipe with the rib to be cast, and cooling and solidifying the molten metal passed through the shape defining member and drawn up. The bent portions are formed by moving at least one of the starter and the shape defining member in a horizontal direction. The twisted portion is formed by rotating at least one of the starter and the shape defining member about an axis extending along a vertical direction.

First claim

What is claimed is:

1. A method for manufacturing a pipe with a rib, in which the rib is formed inside a pipe portion of the pipe, the rib includes a rib portion, and the rib portion is formed inside the pipe portion and includes a plurality of bent portions in accordance with bending of the pipe portion, comprising:
drawing out molten metal held in a molten metal holding furnace by using a starter, from a surface of the molten metal, and drawing up the molten metal through a shape defining member that defines a sectional shape of the pipe with the rib to be cast; and
cooling and solidifying the molten metal that has passed through the shape defining member and been drawn up,
wherein the rib connects at least one portion of an inside of the pipe portion and at least one other portion of the inside of the pipe portion, and the plurality of bent portions are formed by moving at least either one of the starter and the shape defining member in a horizontal direction.

2. The method for manufacturing a pipe with a rib according to claim 1 , wherein cooling gas is introduced to an inner side of the pipe with the rib to be cast, and an opening is provided in the starter.

3. The method for manufacturing a pipe with a rib according to claim 1 , wherein the rib portion includes a cross-shaped section.

4. A method for manufacturing a pipe with a rib, in which the rib is formed inside a pipe portion of the pipe, the rib includes a rib portion, and the rib portion is formed inside the pipe portion and includes a twisted portion in accordance with twisting of the pipe portion, comprising:
drawing out molten metal held in a molten metal holding furnace by using a starter, from a surface of the molten metal, and drawing up the molten metal through a shape defining member that defines a sectional shape of the pipe with the rib to be cast; and
cooling and solidifying the molten metal that has passed through the shape defining member and been drawn up,
wherein the rib connects at least one portion of an inside of the pipe portion and at least one other portion of the inside of the pipe portion, and the twisted portion is formed by rotating at least either one of the starter and the shape defining member about an axis that extends along a vertical direction.

5. The method for manufacturing a pipe with a rib according to claim 4 , wherein cooling gas is introduced to an inner side of the pipe with the rib to be cast, and an opening is provided in the starter.

6. The method for manufacturing a pipe with a rib according to claim 4 , wherein the rib portion includes a cross-shaped section.

Assignees

• Furukawa Yuichi
• Kato Tsukasa
• Morita Keiichi
• Nakajima Tetsuya
• Yaokawa Jun
• Iwata Yasushi
• Sugiyama Yoshio
• Toyota Motor Co Ltd

Inventors

• Furukawa Yuichi
• Kato Tsukasa
• Morita Keiichi
• Nakajima Tetsuya
• Yaokawa Jun
• Iwata Yasushi
• Sugiyama Yoshio

Classifications

• F16L9/006

  specially profiled (F16L9/003 takes precedence) · CPC title

• F16L9/003 Primary

  with a rectangular cross-section (ducting arrangements in air-conditioning or ventilation F24F13/02) · CPC title

• B22D23/00

  Casting processes not provided for in groups B22D1/00 - B22D21/00 (making metallic powder by casting B22F9/08; alumino-thermic welding B23K23/00; remelting metals C22B9/16) · CPC title

• F16L9/02

  of metal (F16L9/16 - F16L9/22 take precedence) · CPC title

• B22D25/02

  by its peculiarity of shape; of works of art {(cylinders, pistons B22D15/02)} · CPC title