Charge transfer mediator based systems for electrocatalytic oxygen reduction

Patent metadata

Field	Value
Publication number	US-9711818-B2
Application number	US-201514657531-A
Country	US
Kind code	B2
Filing date	Mar 13, 2015
Priority date	Mar 14, 2014
Publication date	Jul 18, 2017
Grant date	Jul 18, 2017

Abstract

Disclosed are systems for the electrocatalytic reduction of oxygen, having redox mediator/redox catalyst pairs and an electrolyte solution in contact with an electrode. The redox mediator is included in the electrolyte solution, and the redox catalyst may be included in the electrolyte solution, or alternatively, may be in contact with the electrolyte solution. In one form a cobalt redox catalyst is used with a quinone redox mediator. In another form a nitrogen oxide redox catalyst is used with a nitroxyl type redox mediator. The systems can be used in electrochemical cells wherein neither the anode nor the cathode comprise an expensive metal such as platinum.

First claim

We claim:

1. A system comprising:
an electrode;
a liquid electrolyte solution in contact with the electrode, wherein the electrolyte solution comprises a redox mediator capable of transferring protons and electrons by acid/base and/or oxidation/reduction reactions, wherein the reduced form of the redox mediator is selected from the group consisting of an unsubstituted dihydroxybenzene, a substituted dihydroxybenzene, and a substituted hydroxylamine; and
a redox catalyst that is included in or in contact with the electrolyte solution, wherein the redox catalyst is not affixed to the electrode.

2. The system of claim 1 , wherein the substituted or unsubstituted dihydroxybenzene is a 1,2-dihydroxybenzene (a catechol) or a 1,4-dihydroxybenzene (a hydroquinone).

3. The system of claim 1 , wherein one or more hydrogen atoms in the substituted dihydroxybenzene is substituted with a substituent group that is independently selected from the group consisting of an alkyl with less than ten carbons, an aryl, a fused aryl, napthoquinone and derivatives thereof, anthraquinone and derivatives thereof, a heterocycle, an alkenyl, an alkynyl, a cycloalkyl, an amine, a protonated amine, a quaternary amine, sulfate, a sulfonate, sulfonic acid, phosphate, a phosphonate, a phosphinate, a ketone, an aldehyde, a hydrazone, an oxime, a nitrone, an ether, an ester, a halide, a nitrile, a carboxylate, an amide, a thioether, a fluoroalkyl, a perfluoroalkyl, a pentafluorosulfanyl, a sulfonamide, a sulfonic ester, an imide, a carbonate, a carbamate, an urea, a sulfonylurea, an azide, a sulfone, a sulfoxide, an amine oxide, phosphine oxide, a quaternary phosphonium, a quaternary borate, a siloxane, and a nitro.

4. The system of claim 1 , wherein one or more hydrogen atoms in the substituted hydroxylamine is substituted with a substituent group that is independently selected from the group consisting of an alkyl with less than ten carbons, an aryl, a heterocycle, a cycloalkyl, and a bicycloalkyl.

5. The system of claim 4 , wherein one or more of the substituent groups further comprises an alkyl with less than ten carbons, an aryl, a heterocycle, an alkenyl, an alkynyl, a cycloalkyl, an amine, a protonated amine, a quaternary amine, sulfate, a sulfonate, sulfonic acid, phosphate, a phosphonate, a phosphinate, a ketone, an aldehyde, an oxime, a hydrazone, a nitrone, an ether, an ester, a halide, a nitrile, carboxylate, an amide, a thioether, a fluoroalkyl, a perfluoroalkyl, a pentafluorosulfanyl, a sulfonamide, a sulfonic ester, an imide, carbonate, a carbamate, urea, a sulfonylurea, an azide, a sulfone, a sulfoxide, an amine oxide, a phosphine oxide, a quaternary phosphonium, a quaternary borate, a siloxane, a nitro, and combinations of two or more thereof on the same or on different positions on the substituent.

6. The system of claim 1 , wherein the reduced form of the redox mediator is 1,4-dihydroxybenzene (hydroquinone).

7. The system of claim 6 , wherein the redox catalyst comprises one or more metals selected from the group consisting of Pt, Pd, Bi, Te, W, Fe, Co, Mn, Mo, V, Ru, Cu and Ag.

8. The system of claim 7 , wherein the redox catalyst is a cobalt organometallic complex.

9. The system of claim 1 , wherein a form of the redox mediator is (2,2,6,6-tetramethylpiperidin-1-yl)oxy (TEMPO), 4-acetamidoTEMPO, or 9-azabicyclo[3.3.1]nonane N-oxyl (ABNO).

10. The system of claim 9 , wherein the redox catalyst is a nitrogen oxide (NO x ).

11. The system of claim 1 , wherein the redox catalyst comprises one or more metals selected from the group consisting of Pt, Pd, Bi, Te, W, Fe, Co, Mn, Mo, V, Ru, Cu and Ag.

12. The system of claim 11 , wherein the redox catalyst comprises an organometallic complex.

13. The system of claim 12 , wherein the organometallic complex is a metal macrocycle or metal chelate complex.

14. The system of claim 13 , wherein the metal complex is M(salophen).

15. The system of claim 1 , wherein the redox catalyst is a nitrogen oxide (NO x ).

16. The system of claim 1 , wherein the electrolyte solution further comprises a pH buffer that is capable of accepting protons from and giving protons to the redox mediator.

17. The system of claim 1 , wherein the electrolyte solution further comprises oxygen.

18. A cell comprising the system of claim 1 in ionic communication with an anodic half cell.

19. The cell of claim 18 , wherein the cell is a fuel cell or an electro synthetic cell.

20. A method of producing electricity, comprising:
contacting an anodic half cell with a fuel, wherein the anodic half cell is part of a cell that further comprises a system in ionic communication with the anodic half cell, wherein the system comprises (a) an electrode; (b) an electrolyte solution in contact with the electrode, wherein the electrolyte solution comprises a redox mediator capable of transferring protons and electrons by acid/base and/or oxidation/reduction reactions, wherein the reduced form of the redox mediator is selected from the group consisting of an unsubstituted dihydroxybenzene, a substituted dihydroxybenzene, and a substituted hydroxylamine; and (c) a redox catalyst that is included in or in contact with the electrolyte solution; and
contacting the system with oxygen, whereby the fuel is oxidized, oxygen is reduced, and electricity is produced.

21. A method of producing a desired chemical product, comprising contacting an anodic half cell with a precursor of the desired chemical product, wherein the anodic half cell is part of a cell that further comprises a system in ionic communication with the anodic half cell, wherein the system comprises (a) an electrode; (b) an electrolyte solution in contact with the electrode, wherein the electrolyte solution comprises a redox mediator capable of transferring protons and electrons by acid/base and/or oxidation/reduction reactions, wherein the reduced form of the redox mediator is selected from the group consisting of an unsubstituted dihydroxybenzene, a substituted dihydroxybenzene, and a substituted hydroxylamine; and (c) a redox catalyst that is included in or in contact with the electrolyte solution, and
contacting the system with oxygen, whereby the precursor is oxidized to the desired product, and the oxygen is reduced.

Assignees

• Wisconsin Alumni Res Found

Inventors

• Stahl Shannon S
• Gerken James B
• Anson Colin W

Classifications

• H01M4/9041

  Metals or alloys (H01M4/92 takes precedence) · CPC title

• H01M4/9008

  Organic or organo-metallic compounds · CPC title

• C25B1/00

  Electrolytic production of inorganic compounds or non-metals · CPC title

• H01M8/188 Primary

  by recharging of redox couples containing fluids; Redox flow type batteries · CPC title

• Y02E60/528

  Cross-Sectional Technologies · mapped topic