Flexible secondary battery

Patent metadata

Field	Value
Publication number	US-9711763-B2
Application number	US-201514675851-A
Country	US
Kind code	B2
Filing date	Apr 1, 2015
Priority date	Jul 2, 2014
Publication date	Jul 18, 2017
Grant date	Jul 18, 2017

Abstract

A flexible secondary battery includes an electrode assembly including a stack having a first electrode plate, a second electrode plate, and a separator between the first and second electrode plates, and a fixing member fixing a first end portion of the stack, a first electrode tab and a second electrode tab connected to the first electrode plate and the second electrode plate, respectively, and a molding member surrounding a first end portion of the electrode assembly including the fixing member, and a connection region between the electrode assembly and the first and second electrode tabs, wherein positional variations of a second end portion of the electrode assembly are relatively large as compared to positional variations of the first end portion of the electrode assembly.

First claim

What is claimed is:

1. A flexible secondary battery, comprising:
an electrode assembly including:
a stack having a first electrode plate, a second electrode plate, and a separator between the first and second electrode plates, and
a fixing member fixing a first end portion of the stack;

a first electrode tab and a second electrode tab connected to the first electrode plate and the second electrode plate, respectively; and
a molding member surrounding a first end portion of the electrode assembly including the fixing member, and a connection region between the electrode assembly and the first and second electrode tabs,
wherein positional variations of a second end portion of the electrode assembly are relatively large as compared to positional variations of the first end portion of the electrode assembly, such that, when the electrode assembly is bent, a distance between terminal edges of two outermost layers in the second end portion of the electrode assembly is different from a distance between terminal edges of two outermost layers in the first end portion of the electrode assembly.

2. The flexible secondary battery as claimed in claim 1 , wherein the molding member is flexible.

3. The flexible secondary battery as claimed in claim 1 , wherein the molding member includes a resin.

4. The flexible secondary battery as claimed in claim 1 , further comprising:
a gasket surrounding edges of the electrode assembly and having open first and second surfaces;
a first sealing sheet attached to the first surface of the gasket; and
a second sealing sheet attached to the second surface of the gasket that is opposite the first surface.

5. The flexible secondary battery as claimed in claim 4 , wherein:
each of the first and second sealing sheets includes a first insulation layer, a metal layer, and a second insulation layer, and
the first insulation layers contact the gasket, the gasket and the first insulation layers including a same material.

6. The flexible secondary battery as claimed in claim 4 , wherein the molding member is disposed in the gasket.

7. The flexible secondary battery as claimed in claim 1 , wherein the fixing member is adjacent to the first and second electrode tabs.

8. The flexible secondary battery as claimed in claim 1 , wherein:
the first electrode plate includes a first active material coating portion, which has a first active material on a first metal collector, and a first non-coating portion, which has no first active material on the first metal collector, the first electrode tab being attached to the first non-coating portion, and
the second electrode plate includes a second active material coating portion, which has a second active material on a second metal collector with, and a second non-coating portion, which has no second active material on the second metal collector, the second electrode tab being attached to the second non-coating portion.

9. The flexible secondary battery as claimed in claim 8 , wherein:
the first non-coating portion includes a first connection region, to which the first electrode tab is attached, and a first boundary region, on which the fixing member is disposed, and
the second non-coating portion includes a second connection region, to which the second electrode tab is attached, and a second boundary region, on which the fixing member is disposed.

10. The flexible secondary battery as claimed in claim 1 , wherein the first and second electrode tabs extend in a same direction.

11. The flexible secondary battery as claimed in claim 1 , wherein the fixing member, the first electrode tab, and the second electrode tab are at a same side of the electrode assembly.

12. The flexible secondary battery as claimed in claim 11 , wherein the molding member continuously overlaps the fixing member, the first electrode tab, and the second electrode tab.

13. The flexible secondary battery as claimed in claim 11 , wherein the molding member and the fixing member are at a same side of the electrode assembly.

14. The flexible secondary battery as claimed in claim 11 , wherein the fixing member, the first electrode tab, and the second electrode tab are only at a single side of the electrode assembly.

15. The flexible secondary battery as claimed in claim 1 , wherein the molding member continuously overlaps the fixing member and a contact region between the first and second electrode tabs and corresponding portions of the electrode assembly.

16. The flexible secondary battery as claimed in claim 1 , wherein edges of the first electrode plate, the second electrode plate, and the separator in the first end portion of the stack are stationary within the electrode assembly, and edges of the first electrode plate, the second electrode plate, and the separator in a second end portion of the stack are moveable within the electrode assembly when the secondary battery is bent, the first and second end portions of the stack being opposite each other.

17. The flexible secondary battery as claimed in claim 1 , wherein edges of the first electrode plate, the second electrode plate, and the separator in a second end portion of the stack are spaced apart from each other within the electrode assembly when the secondary battery is bent, while edges of the first electrode plate, the second electrode plate, and the separator in the first end portion of the stack are maintained aligned and fixed when the secondary battery is bent, the first and second end portions of the stack being opposite each other.

18. The flexible secondary battery as claimed in claim 1 , wherein, when the electrode assembly is bent, terminal edges of layers in the second end portion of the electrode assembly are spaced apart from each other.

19. The flexible secondary battery as claimed in claim 18 , wherein, when the electrode assembly is bent, the terminal edges of layers in the second end portion of the electrode assembly are slidable against each other.

20. The flexible secondary battery as claimed in claim 1 , wherein the fixing member includes a first fixing member and a second fixing member parallel to each other, the first fixing member being between and coupling the first electrode plate and the separator in the first end portion of the stack, and the second fixing member being between and coupling the second electrode plate and the separator in the first end portion of the stack.

Assignees

• Samsung Sdi Co Ltd

Inventors

• Sohn Juhee
• Suh Junwon
• Yi Jeong-Doo
• Song Hyunhwa

Classifications

• H01M50/191 Primary

  Inorganic material · CPC title

• H01M50/536

  characterised by the method of fixing the leads to the electrodes, e.g. by welding · CPC title

• H01M50/184 Primary

  characterised by their shape or structure · CPC title

• H01M50/116

  characterised by the material · CPC title

• H01M50/193

  Organic material · CPC title