Method and apparatus for inspecting laminated iron core

Patent metadata

Field	Value
Publication number	US-9709508-B2
Application number	US-201615088620-A
Country	US
Kind code	B2
Filing date	Apr 1, 2016
Priority date	Apr 9, 2015
Publication date	Jul 18, 2017
Grant date	Jul 18, 2017

Abstract

There is provided a method for inspecting a laminated iron core structured by laminating a plurality of iron core pieces-having a predetermined shape and including therein a cooling flow path allowing refrigerant to flow therethrough, the refrigerant being supplied and discharged through openings formed at different positions. The method includes arranging a light projecting part and a light receiving part of a photosensor in the openings of the cooling flow path, respectively, and detecting light from the light projecting part by the light receiving part to thereby inspect a penetrating state of the cooling flow path.

First claim

What is claimed is:

1. A method for inspecting a laminated iron core, the method comprising:
providing the laminated iron core including a plurality of iron core pieces laminated together and a cooling flow path:
wherein the cooling flow path allows refrigerant to flow therethrough and to be supplied and discharged through openings of the cooling flow path that are formed at different positions,
arranging a light projecting part and a light receiving part of a photosensor in the openings of the cooling flow path, respectively, such that at least one of the light projecting part and light receiving part is positioned at an inner periphery of the plurality of iron core pieces that are laminated together; and
detecting light from the light projecting part by the light receiving part to thereby inspect a penetrating state of the cooling flow path.

2. The method according to claim 1 , wherein the cooling flow path includes a first flow path extending perpendicularly to a laminating direction of the laminated iron core and a second flow path communicating with the first flow path and extending in the laminating direction of the laminated iron core, and
the light projecting part is arranged in the opening of the first flow path, and the light receiving part is arranged in the opening of the second flow path.

3. The method according to claim 2 , wherein the laminated iron core includes at least one other cooling flow path to form a plurality of cooling flow paths in a circumferential direction of the laminated iron core, and
the laminated iron core and the photosensor are relatively rotated about a shaft center of the laminated iron core and the penetrating states of the plurality of cooling flow paths are sequentially inspected.

4. The method according to claim 3 , wherein each first flow path is branched off to have a plurality of branch paths communicating with the second flow path, and
at least a same number of the light projecting parts as a number of the plurality of branch paths included in each first flow path are arranged in the openings of the first flow path formed at different positions in the circumferential direction of the laminated iron core, and projection angles of lights from the light projecting parts are adjusted for each of the branch paths.

5. The method according to claim 3 , wherein each first flow path is branched off to have a plurality of branch paths respectively including the openings of the first flow path, and
at least a same number of the light projecting parts as a number of the plurality of branch paths included in each first flow path are arranged in the openings of the different branch paths of the first flow paths formed at different positions in the circumferential direction of the laminated iron core, and projection angles of lights from the light projecting parts are adjusted for each of the branch paths.

6. The method according to claim 1 , wherein determination of the penetrating state of the cooling flow path is made using a quantity of light detected by the light receiving part.

7. An apparatus for inspecting a laminated iron core structured by laminating a plurality of iron core pieces having a predetermined shape and including therein a cooling flow path allowing refrigerant to flow therethrough, the refrigerant being supplied and discharged through openings formed at different positions, the apparatus comprising:
a photosensor including a light projecting part and a light receiving part arranged in the openings of the cooling flow path, respectively, wherein at least one of the light projecting part and light receiving part is positionable at an inner periphery of the plurality of iron core pieces laminated together, and
the apparatus detects light from the light projecting part by the light receiving part to thereby inspect a penetrating state of the cooling flow path.

8. The apparatus according to claim 7 , wherein the cooling flow path includes a first flow path extending perpendicularly to a laminating direction of the laminated iron core and a second flow path communicating with the first flow path and extending in the laminating direction of the laminated iron core, and
the light projecting part is arranged in the opening of the first flow path, and the light receiving part is arranged in the opening of the second flow path.

9. The apparatus according to claim 8 , wherein the first flow path includes a plurality of branch paths, at least a same number of light projecting parts as a number of branch paths are arranged, and projection angles of lights from the light projection parts are adjusted for each of the branch paths.

10. The apparatus according to claim 7 , further comprising a turntable which rotates the laminated iron core about a shaft center of the laminated iron core.

11. The apparatus according to claim 7 , wherein one or both of the light projecting part and the light receiving part include a position adjusting mechanism.

12. The apparatus according to claim 7 , wherein one or both of the light projecting part and the light receiving part include an angle adjusting mechanism.

Assignees

• Mitsui High Tec Inc
• Toyota Motor Co Ltd

Inventors

• Shibuta Tadashi
• Matsumoto Masashi
• Mizutani Tatsuhiko
• Yamagishi Yoshitada

Classifications

• G01N2201/06146

  Multisources for homogeneisation, as well sequential as simultaneous operation · CPC title

• G01N21/8851

  Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges (G01N21/8806 and G01N21/93 - G01N21/95692 take precedence; optical measurement of dimensions G01B11/00; optical scanning G02B26/10; image transformation G06T3/00; computerised image enhancement G06T5/00; image processing per se for flaw detection G06T7/0002) · CPC title

• G01N2201/105

  Purely optical scan · CPC title

• G01N21/954

  Inspecting the inner surface of hollow bodies, e.g. bores · CPC title

• G01N21/94 Primary

  Investigating contamination, e.g. dust (G01N21/85 takes precedence) · CPC title