System and method for a turbocharger driven coolant pump

Patent metadata

Field	Value
Publication number	US-9709065-B2
Application number	US-201414534722-A
Country	US
Kind code	B2
Filing date	Nov 6, 2014
Priority date	Nov 6, 2014
Publication date	Jul 18, 2017
Grant date	Jul 18, 2017

Abstract

Methods and a system are provided for powering a coolant pump to drive a coolant flow through a charge air cooler using exhaust gas-driven rotations of a turbocharger. In one example, a method may include adjusting a coolant flow through a charge air cooler with a coolant pump, the coolant pump mechanically driven by rotative power from a turbocharger. As such, coolant flow may increase with increasing turbocharger speed and the method may further include adjusting a wastegate of a turbocharger turbine to adjust power provided to the coolant pump.

First claim

The invention claimed is:

1. A method for an engine, comprising:
adjusting a coolant flow through a charge air cooler with a single coolant pump based on turbocharger speed, the single coolant pump mechanically driven by rotative power from a turbocharger; and
adjusting a position of a thermostat valve disposed downstream of the charge air cooler in a charge air cooling circuit based on a coolant temperature of coolant circulating through the charge air cooling circuit, the charge air cooling circuit including the single coolant pump, where the adjusting the position of the thermostat valve includes:
adjusting the thermostat valve into a first position where coolant flows from an outlet of the charge air cooler, through a low-temperature radiator, to the single coolant pump, and then through the charge air cooler, when the coolant temperature of coolant circulating through the charge air cooling circuit is greater than a threshold coolant temperature; and
adjusting the thermostat valve into a second position where coolant flow bypasses the charge air cooler and flows directly from an inlet of the charge air cooler and to the single coolant pump without flowing through the low-temperature radiator and the charge air cooler, when the coolant temperature is less than the threshold coolant temperature.

2. The method of claim 1 , further comprising:
increasing the coolant flow to the charge air cooler as the turbocharger speed increases; and
decreasing the coolant flow to the charge air cooler as the turbocharger speed decreases.

3. The method of claim 2 , further comprising increasing charge air flow from a compressor of the turbocharger as turbocharger speed increases and decreasing charge air flow from the compressor as turbocharger speed decreases, wherein the compressor is positioned upstream from the charge air cooler.

4. The method of claim 1 , further comprising driving an impeller of the single coolant pump to pump coolant through the charge air cooling circuit to the charge air cooler with a rotating shaft of the turbocharger, wherein the impeller is operably coupled to the rotating shaft.

5. The method of claim 1 , wherein the thermostat valve includes a temperature sensor and wherein adjusting the position of the thermostat valve based on the coolant temperature includes automatically adjusting the position of the thermostat valve without actuation from a controller when the coolant temperature transitions above or below the threshold temperature.

6. The method of claim 5 , further comprising adjusting a wastegate disposed in a bypass passage around a turbine of the turbocharger in response to one or more of the coolant temperature transitioning above or below the threshold temperature and the thermostat valve changing positions between the first and second positions.

7. A system for an engine, comprising:
a turbocharger including a compressor driven by a turbine through a rotating shaft;
a liquid-cooled charge air cooler (CAC) positioned downstream of the compressor;
a low-temperature radiator positioned downstream of the CAC to dissipate heat;
a coolant pump positioned in a coolant circuit flowing coolant to the CAC, the coolant pump mechanically coupled to and driven by the rotating shaft;
the low-temperature radiator coupled downstream of the CAC and upstream of the coolant pump in the coolant circuit; and
a thermostat valve coupled downstream of the CAC and the low-temperature radiator in the coolant circuit, the thermostat valve adjustable between a first position directing coolant through the CAC, the low-temperature radiator, and the coolant pump, and a second position directing coolant through a bypass passage bypassing the CAC and low-temperature radiator and to the coolant pump.

8. The system of claim 7 , wherein the coolant pump includes an impeller directly coupled to the rotating shaft, where the impeller rotates with rotation of the rotating shaft and wherein the coolant pump is an only coolant pump in the coolant circuit.

9. The system of claim 8 , wherein the impeller is directly coupled to a portion of the rotating shaft extending axially outward from the compressor and away from the turbine.

10. The system of claim 8 , wherein the impeller is directly coupled to the rotating shaft at a location between the compressor and the turbine.

11. The system of claim 7 , further comprising:
a wastegate disposed in a bypass passage around the turbine; and
a controller with computer readable instructions for:
during a first condition when the thermostat valve is transitioning from the second position to the first position, decreasing an opening of the wastegate; and
during a second condition when the thermostat valve is transitioning from the first position to the second position, increasing an opening of the wastegate.

12. The system of claim 7 , wherein the rotating shaft and the coolant pump each have complementary and interlocking gears, where rotation of the rotating shaft is translated into rotation of the coolant pump through the complementary and interlocking gears.

13. A method for an engine, comprising:
driving coolant through a charge air cooler with a coolant pump, the coolant pump mechanically driven by a turbocharger; and
adjusting a position of a wastegate disposed in a bypass passage around a turbine of the turbocharger in response to a changing coolant load of the coolant pump, wherein the charge air cooler and the coolant pump are positioned in a charge air cooling loop, the charge air cooling loop further including a low-temperature radiator and a thermostat valve including a temperature sensor configured to measure a coolant temperature and further comprising adjusting the thermostat valve into a first position where coolant flows through the charge air cooler, the low-temperature radiator, and the coolant pump in response to the coolant temperature increasing above a threshold temperature and adjusting the thermostat valve into a second position where coolant bypasses the charge air cooler and low-temperature radiator and flows through a bypass passage to the coolant pump in response to the coolant temperature decreasing below the threshold temperature.

14. The method of claim 13 , further comprising determining the changing coolant load of the coolant pump based on a changing position of the thermostat valve, where the coolant load increases responsive to the thermostat valve transitioning from the second positon to the first position and the coolant load decreases responsive to the thermostat valve transitioning from the first position to the second position.

15. The method of claim 14 , further comprising decreasing an amount of opening of the wastegate responsive to increasing coolant load of the coolant pump and increasing the amount of opening of the wastegate responsive to decreasing coolant load of the coolant pump.

Assignees

• Ford Global Tech Llc

Inventors

• Mehravaran Meisam
• Wade Robert Andrew

Classifications

• F04D25/04 Primary

  the pump being fluid-driven {(pumps driven by exhaust gases F02B37/00, F02B39/00; turbochargers F02C6/12)} · CPC title

• F02B29/04

  Cooling of air intake supply · CPC title

• F04D13/04

  the pump being fluid driven · CPC title

• F02B37/18

  by bypassing exhaust {from the inlet to the outlet of turbine or to the atmosphere} · CPC title

• F01P11/04

  Arrangements of liquid pipes or hoses · CPC title