Cross-linking of polyether carbonate polyols containing double-bonds, by adding mercapto-compounds

Patent metadata

Field	Value
Publication number	US-9708446-B2
Application number	US-201414915673-A
Country	US
Kind code	B2
Filing date	Aug 25, 2014
Priority date	Sep 5, 2013
Publication date	Jul 18, 2017
Grant date	Jul 18, 2017

Abstract

The present invention relates to a process for preparing mercapto-crosslinked polyethercarbonate and sees polyethercarbonate polyols containing double bonds being reacted with polyfunctional mercaptans and/or sulfur with the involvement of initiator compounds.

First claim

The invention claimed is:

1. A process for preparing mercapto-crosslinked polyethercarbonates comprising reacting a polyethercarbonate polyol comprising double bonds with a polyfunctional mercaptan and/or sulfur with the involvement of initiator compounds, wherein the polyethercarbonate polyol comprises a fraction of unsaturated comonomers of greater than or equal to 0.1 mol % and less than or equal to 50 mol %, based on the total amount of comonomers in the polyethercarbonate polyol.

2. The process as claimed in claim 1 , wherein the preparation of the polyethercarbonate polyol comprising double bonds comprises the steps of:
(α) initially introducing a catalyst and
(αα) a suspension medium which contains no H-functional groups and/or
(αβ) an H-functional starter compound,

(γ) metering in carbon dioxide and
at least two epoxides, with at least one of the two epoxides having a double bond, or
an epoxide and an unsaturated cyclic anhydride.

3. The process as claimed in claim 2 , further comprising step (β) between step (α) and step (γ):
(β) metering in at least one epoxide, wherein the epoxide(s) metered in step (γ) are identical or different from the epoxide or epoxides metered in step (β).

4. The process as claimed in claim 2 , wherein the catalyst is a DMC catalyst.

5. The process as claimed in claim 2 , wherein one or more unsaturated cyclic anhydrides are metered in step (γ), and wherein the unsaturated cyclic anhydrides metered in step (γ) are selected from the group consisting of 4-cyclohexene-1,2-dioic anhydride, 4-methyl-4-cyclohexene-1,2-dioic anhydride, 5,6-norbornene-2,3-dioic anhydride, allyl-5,6-norbornene-2,3-dioic anhydride, dodecenylsuccinic anhydride, tetradecenylsuccinic anhydride, hexadecenylsuccinic anhydride, and octadecenylsuccinic anhydride.

6. The process as claimed in claim 2 , wherein one or more unsaturated cyclic anhydrides are metered in step (γ), and wherein the unsaturated cyclic anhydrides metered in step (γ) are a compound of formulae (IX), (X) or (XI):

where R 1 -R 10 independently of one another are hydrogen, halogen, C1-C22 alkyl or C6-C14 aryl radicals.

7. The process according to claim 2 , wherein the epoxides with double bonds that are metered in step (γ) are selected from the group consisting of allyl glycidyl ether, vinylcyclohexene oxide, cyclooctadiene monoepoxide, cyclododecatriene monoepoxide, butadiene monoepoxide, isoprene monoepoxide, and limonene oxide.

8. The process as claimed in claim 1 , wherein the polyethercarbonate polyol comprises a fraction of unsaturated comonomers of greater than or equal to 0.5 mol % and less than or equal to 15 mol %, based on the total amount of comonomers in the polyethercarbonate polyol.

9. The process as claimed in claim 1 , wherein the polyfunctional mercaptan is selected from the group consisting of diesters of trimethylolpropane with 3-mercaptopropionic acid, triesters of trimethylolpropane with 3-mercaptopropionic acid, diesters of trimethylolpropane with 2-mercaptopropionic acid, triesters of trimethylolpropane with 2-mercaptopropionic acid, diesters of trimethylolethane with 3-mercaptopropionic acid, triesters of trimethylolethane with 3-mercaptopropionic acid, diesters of trimethylolethane with 2-mercaptopropionic acid, triesters of trimethylolethane with 2-mercaptopropionic acid, diesters of glycerol with 3-mercaptopropionic acid, triesters of glycerol with 3-mercaptopropionic acid, diesters of glycerol with 2-mercaptopropionic acid, triesters of glycerol with 2-mercaptopropionic acid, diesters of pentaerythritol with 3-mercaptopropionic acid, triesters of pentaerythritol with 3-mercaptopropionic acid, tetraesters of pentaerythritol with 3-mercaptopropionic acid, diesters of pentaerythritol with 2-mercaptopropionic acid, triesters of pentaerythritol with 2-mercaptopropionic acid, and tetraesters of pentaerythritol with 2-mercaptopropionic acid.

10. The process as claimed in claim 1 , wherein the initiator compound is selected from the group consisting of photoinitiators, peroxides, azo compounds, metal-activated peroxides, and redox initiators.

11. The process as claimed in claim 1 , wherein the ratio of double bonds to mercapto groups is greater than or equal to 1:1 and less than or equal to 10:1.

12. A mercapto-crosslinked polyethercarbonate obtained by the process as claimed in claim 1 .

13. The mercapto-crosslinked polyethercarbonate as claimed in claim 12 , wherein comprising starting the reaction by UV irradiation with an intensity of greater than or equal to 5 W/cm 2 and less than or equal to 40 W/cm 2 .

14. A sealant, adhesive, coating material, or thermoset molding comprising a mercapto-crosslinked polyethercarbonate as claimed in claim 12 as sealant, adhesive, coating material, or thermoset molding.

15. A molding comprising a layer comprising a mercapto-crosslinked polyethercarbonate as claimed in claim 12 .

16. The process as claimed in claim 1 , wherein the polyfunctional mercaptan comprises pentaerythritol tetra-3-mercaptopropionate.

17. The process as claimed in claim 1 , wherein the ratio of double bonds to mercapto groups is greater than or equal to 1:1 and less than or equal to 2:1.

Assignees

• Covestro Deutschland Ag

Inventors

• Müller Thomas E
• Gürtler Christoph
• Subhani Muhammad A
• Köhler Burkhard
• Leitner Walter

Classifications

• C08G64/42

  Chemical after-treatment · CPC title

• C08G64/0291 Primary

  unsaturated · CPC title

• C09D169/00

  Coating compositions based on polycarbonates; Coating compositions based on derivatives of polycarbonates · CPC title

• C08G64/34

  and cyclic ethers · CPC title

• C09J169/00

  Adhesives based on polycarbonates; Adhesives based on derivatives of polycarbonates · CPC title