Brick, tile, floorboard, ceiling panel, and roofing material, and method for manufacturing same

Patent metadata

Field	Value
Publication number	US-9708221-B2
Application number	US-201414901570-A
Country	US
Kind code	B2
Filing date	Feb 25, 2014
Priority date	Jun 28, 2013
Publication date	Jul 18, 2017
Grant date	Jul 18, 2017

Abstract

Provided are an inexpensive brick, etc., naturally exhibiting excellent radiation shielding effects, demonstrating high strength while being chemically stable and not including harmful substances, and also being suitable for use in facility in which devices affected by magnetic fields are installed. Manufactured are a brick, etc., for constructing a γ-shielding structure or constructing an X-ray shielding structure, in which a molding material including hematite in a ratio of at least 90% by mass is molded into a predetermined shape to obtain a molded article, and the molded article is fired, whereby the fired molded article is endowed with a bulk density of at least 2.8 g/cm3, and the fired molded article is endowed with a residual magnetization of 1.0 A·m 2 ·g −1 or less.

First claim

The invention claimed is:

1. A brick for constructing a γ-ray shielding structure or constructing an X-ray shielding structure that is obtained by press molding a molding material containing hematite in a ratio of 90% by mass or more into a predetermined shape to obtain a molded article, and firing the molded article, so that the compression strength of the fired molded article is 250 MPa or more, the bulk density of the fired molded article is 4.3 g/cm 3 or higher, the fired molded article having a residual magnetization of 1.0 A·m 2 ·g −1 or less.

2. The brick according to claim 1 , wherein a firing temperature of the molded article is from 700 to 1,350° C. and a firing time of the molded article is from 0.5 to 150 hours.

3. The brick according to claim 1 , wherein hematite is contained in the molding material in a form of powder with an average particle size from 0.3 to 800 μm.

4. The brick according to claim 1 , wherein at least one type of additive selected from among water, an organic binder, and an inorganic binder is added to the molding material.

5. A tile for constructing a γ-ray shielding structure or constructing an X-ray shielding structure that is obtained by press molding a molding material containing hematite in a ratio of 90% by mass or more into a predetermined shape to obtain a molded article, and firing the molded article, so that the compression strength of the fired molded article is 250 MPa or more, the fired molded article has a bulk density of 4.3 g/cm 3 or higher, and the fired molded article having a residual magnetization of 1.0 A·m 2 ·g −1 or less.

6. A floorboard for constructing a γ-ray shielding structure or constructing an X-ray shielding structure that is obtained by press molding a molding material containing hematite in a ratio of 90% by mass or more into a predetermined shape to obtain a molded article, and firing the molded article, so that the compression strength of the fired molded article is 250 MPa or more, the fired molded article has a bulk density of 4.3 g/cm 3 or higher, and the fired molded article having a residual magnetization of 1.0 A·m 2 ·g −1 or less.

7. A ceiling panel for constructing a γ-ray shielding structure or constructing an X-ray shielding structure that is obtained by press molding a molding material containing hematite in a ratio of 90% by mass or more into a predetermined shape to obtain a molded article, and firing the molded article, so that the compression strength of the fired molded article is 250 MPa or more, the fired molded article has a bulk density of 4.3 g/cm 3 or higher, and the fired molded article having a residual magnetization of 1.0 A·m 2 ·g −1 or less.

8. A roofing material for constructing a γ-ray shielding structure or constructing an X-ray shielding structure that is obtained by press molding a molding material containing hematite in a ratio of 90% by mass or more into a predetermined shape to obtain a molded article, and firing the molded article, so that the compression strength of the fired molded article is 250 MPa or more, the fired molded article has a bulk density of 4.3 g/cm 3 or higher, and the fired molded article having a residual magnetization of 1.0 A·m 2 ·g −1 or less.

9. A method for manufacturing a brick, a tile, a floorboard, a ceiling panel, or a roofing material for constructing a γ-ray shielding structure or constructing an X-ray shielding structure, the method comprising the steps of: molding a molding material containing hematite in a ratio of 90% by mass or more into a predetermined shape to obtain a molded article; and firing the molded article, so that the fired molded article has a bulk density of 2.8 g/cm 3 or higher, the fired molded article having a residual magnetization of 1.0 A·m 2 ·g −1 or less.

Assignees

• Mitsuishi Taika Renga Co Ltd
• Dowa F-Tec Co Ltd
• Dowa Electronics Materials Co Ltd

Inventors

• Miyao Yasumichi
• Kitamura Toshiya
• Mishima Yasunobu

Classifications

• E04B1/92

  Protection against other undesired influences or dangers (buildings providing protection against external dangers E04H9/00; shielding against dangerous radiation G21F) · CPC title

• H05K9/0003

  Shielded walls, floors, ceilings, e.g. wallpaper, wall panel, electro-conductive plaster, concrete, cement, mortar · CPC title

• C04B35/26 Primary

  based on ferrites · CPC title

• C04B35/64

  Burning or sintering processes (C04B33/32 takes precedence {; powder metallurgy B22F}) · CPC title

• C04B2235/77

  Density · CPC title