Porous implant material

Patent metadata

Field	Value
Publication number	US-9707320-B2
Application number	US-201113884183-A
Country	US
Kind code	B2
Filing date	Nov 10, 2011
Priority date	Nov 10, 2010
Publication date	Jul 18, 2017
Grant date	Jul 18, 2017

Abstract

A plurality of porous metal bodies which are bonded with each other at bonded-boundary surfaces parallel to a first direction, each of the porous metal bodies has a three-dimensional network structure formed from a continuous skeleton in which a plurality of pores are interconnected so as to have a porosity rate different from another porous metal body, the pores formed in at least the porous metal body having the higher porosity rate are formed to have flat shapes which are long along a direction parallel to the bonded-boundary surface and short along a direction orthogonal to the bonded-boundary surface, an entire porosity rate of a bonded body of the porous metal bodies is 50% to 92%, a compressive strength compressing in the direction parallel to the bonded-boundary surface is 1.4 times to 5 times of a compressive strength compressing in the direction orthogonal to the bonded-boundary surface.

First claim

What is claimed is:

1. A porous implant material for sponge bone and cortical bone, comprising:
a first set of porous metal bodies; and
a second set of porous metal bodies having a higher porosity than and bonded to the metal bodies of the first set in an alternating manner, the metal bodies of the first and second sets bonded with each other at bonded-boundary surfaces parallel to a first direction, wherein
each of the porous metal bodies has a three-dimensional network structure formed from a continuous skeleton in which a plurality of pores are interconnected so as to have a porosity rate different from another porous metal body,
the pores formed in the second set of the porous metal bodies have flat shapes which are long along a direction parallel to the bonded-boundary surface and short along a direction orthogonal to the bonded-boundary surface, a length along the bonded-boundary surface is 1.2 times to 5 times a length orthogonal to the bonded-boundary surface in the pores of the second set,
the pores formed in the porous metal bodies of the first set are substantially spherical and are more spherical than the pores formed in the second set of porous metal bodies,
an entire porosity rate of the implant material is 50% to 92%, and
a compressive strength compressing in the direction parallel to the bonded-boundary surface is 1.4 times to 5 times of a compressive strength compressing in the direction orthogonal to the bonded-boundary direction, and
the compressive strength in the direction parallel to the bonded-boundary surface is 4 to 70 MPa where used as a sponge bone, or 100 to 200 MPa where used as a cortical bone, and
a compressive elastic modulus in the direction parallel to the bonded-boundary surface is 1 to 5 GPa where used as the sponge bone, or 5 to 20 GPa where used as the cortical bone.

2. The porous implant material for sponge bone and cortical bone according to claim 1 , wherein
when the first direction along the bonded-boundary surface is set to an axial direction, a thickness of a cross-sectional surface of at least one porous metal body of the first set in a direction orthogonal to the axial direction is 0.5% to 50% of the cross-sectional surface.

3. The porous implant material for sponge bone and cortical bone according to claim 1 , wherein
the porous metal bodies are foam metal made by expanding and sintering after forming expandable slurry containing metal powder and expanding agent.

4. The porous implant material for sponge bone and cortical bone according to claim 2 , wherein
the porous metal bodies are foam metal made by expanding and sintering after forming expandable slurry containing metal powder and expanding agent.

5. The porous implant material for sponge bone and cortical bone of claim 1 , wherein the pores of the second set have an oblong shape.

6. The porous implant material for sponge bone and cortical bone of claim 1 , wherein the pores of the porous metal bodies are configured to allow infiltration of bone therethrough.

7. The porous implant material for sponge bone and cortical bone according to claim 1 , wherein
when the first direction along the bonded-boundary surface is set to an axial direction, a proportion of the first set to a total area of a cross-sectional surface perpendicular to the bonded-boundary surface is 0.5% to 50%.

8. The porous implant material for sponge bone and cortical bone according to claim 7 , wherein the porous metal bodies are foam metal made by expanding and sintering after forming expandable slurry containing metal powder and expanding agent.

Assignees

• Daigo Yuzo
• Ohmori Shinichi
• Kato Komei
• Mitsubishi Materials Corp

Inventors

• Daigo Yuzo
• Ohmori Shinichi
• Kato Komei

Classifications

• A61F2310/00029

  Cobalt-based alloys, e.g. Co-Cr alloys or Vitallium · CPC title

• B22F7/002

  of porous nature · CPC title

• A61L27/04

  Metals or alloys · CPC title

• A61F2310/00017

  Iron- or Fe-based alloys, e.g. stainless steel · CPC title

• A61F2310/00131

  Tantalum or Ta-based alloys · CPC title