Connector system with disconnection evident connector position assurance feature

Patent metadata

Field	Value
Publication number	US-9705228-B2
Application number	US-201514830786-A
Country	US
Kind code	B2
Filing date	Aug 20, 2015
Priority date	Aug 20, 2015
Publication date	Jul 11, 2017
Grant date	Jul 11, 2017

Abstract

A connector system including a first connector body, a second connector body configured to mate with the first connector body, a locking feature configured to secure the second connector body to the first connector body, and a connector position assurance (CPA) device that, when engaged, inhibits operation of the locking feature. A portion of the second connector body and the CPA device cooperate to form a box to completely enclose the locking feature, thereby inhibiting disengagement of the CPA device from the locking feature. The CPA device has a flexible lock arm configured to secure the CPA device to the second connector body. A portion of the CPA lock arm may be configured to be frangible. The second connector body and/or the CPA device may define an aperture configured to provide access to the CPA lock arm. The aperture is at least partially blocked by a frangible tab.

First claim

We claim:

1. A connector system, comprising:
a first connector body having a connector latch;
a second connector body configured to mate with the first connector body, comprising:
a flexible connector lock arm defined by the second connector body configured to engage the connector latch, thereby securing the second connector body to the first connector body, said flexible connector lock arm having a pressing area near the rear end of the flexible connector lock arm that, when pressed by an operator causes the flexible connector lock arm to pivot and disengage the connector latch,
a pair of side walls projecting from the second connector body that extend longitudinally on each side of the flexible connector lock arm, and
a front wall located forward of the connector lock arm extending laterally and interconnected to the forward ends of the side walls; and
a connector position assurance (CPA) device comprising:
a rear wall extending laterally and a top wall abutting the rear wall,
a tongue that engages with the flexible connector lock arm when in a final position, thereby inhibiting movement of the CPA device from the final position, and
a flexible CPA lock arm configured to engage the flexible connector lock arm and secure the CPA device to the second connector body, thereby inhibiting disengagement of the CPA device from the flexible connector lock arm,

wherein the side walls, front wall, top wall, and rear wall cooperate to enclose the pressing area of the flexible connector lock arm and the flexible CPA lock arm when in the final position, thereby inhibiting access by the operator to the pressing area of the flexible connector lock arm to prevent disengagement of flexible connector lock arm from the connector latch and thereby inhibiting access by the operator to the flexible CPA lock arm to prevent disengagement of the flexible CPA lock arm from the flexible connector lock arm.

2. The connector system according to claim 1 , wherein the first connector body includes a first electrical terminal and the second connector body includes a second electrical terminal configured to mate with the first electrical terminal.

3. The connector system according to claim 1 , wherein a portion of the flexible CPA lock arm is configured to be frangible.

4. The connector system according to claim 1 , wherein the second connector body and/or the CPA device defines an aperture configured to provide access to the flexible CPA lock arm and wherein the aperture is at least partially blocked by a frangible tab.

Assignees

• Delphi Tech Inc

Inventors

• Caldwell Bart N
• Jablonski John L

Classifications

• H01R13/6273 Primary

  comprising two latching arms · CPC title

• H01R2201/26

  for vehicles · CPC title

• H01R13/639

  Additional means for holding or locking coupling parts together, after engagement, {e.g. separate keylock, retainer strap} · CPC title

• H01R13/641

  by indicating incorrect coupling; by indicating correct or full engagement · CPC title

• H01R13/6272

  comprising a single latching arm · CPC title