Dynamic determination of fan speeds

Patent metadata

Field	Value
Publication number	US-9702577-B1
Application number	US-201514749515-A
Country	US
Kind code	B1
Filing date	Jun 24, 2015
Priority date	Jun 24, 2015
Publication date	Jul 11, 2017
Grant date	Jul 11, 2017

Abstract

An updated operating speed for a fan of an air handler may be determined. The updated operating speed may depend on a target output volume for the air handler and an intermediate resistance value for a filter of the air handler. The intermediate resistance value may be determined by instructing the fan to operate at a first operating speed for a fixed period of time. During the fixed period of time, a pressure sensing system may sense an observed differential pressure measured across the filter. The observed differential pressure may correspond to the intermediate resistance value. The intermediate resistance value may be used to identify, from a set of filter loading values which may be retained in a filter loading data structure, the updated operating speed for the fan such that the air handler is capable of achieving the target output volume.

First claim

What is claimed is:

1. A system comprising:
an air handler comprising:
a fan disposed within the air handler;
a filter medium configured to at least filter air that flows into the fan or out of the fan; and
a pressure sensing system configured to at least measure differential pressure across the filter medium; and

a management device in communication with the fan, the management device configured with at least a memory and a processor configured to:
access a target output volume for the air handler, an initial resistance value of the filter medium in a clean condition representing a differential pressure across the filter medium when in the clean condition, and an initial operating speed for the fan such that the air handler achieves the target output volume as air flows through the filter medium in the clean condition;
access a final resistance value of the filter medium in a dirty condition, the dirty condition representing a clogged condition of the filter medium when particles are captured in the filter medium causing the final resistance value to represent a differential pressure across the filter medium that is higher than the initial resistance value;
determine a final operating speed for the fan where the air handler achieves the target output volume as air flows through the filter medium at the final resistance value;
generate a filter loading table that compares:
one or more resistance values of the filter medium having values bounded by the initial resistance value and the final resistance value; and
one or more operating speeds of the fan, the one or more operating speeds representing, for each resistance value, an operating speed of the fan at that resistance value for achieving the target output volume, the one or more operating speeds having values bounded by the initial operating speed and the final operating speed, wherein the filter loading table is usable to determine operating speeds of the fan given resistance values of the filter medium and the target output volume;

instruct the fan to operate at or about a relative maximum operating speed set at the initial operating speed for a fixed period of time;
receive, at the end of the fixed period of time, from the pressure sensing system, an observed differential pressure corresponding to an intermediate resistance value of the filter medium in a transitional condition;
determine, based on the observed differential pressure and the filter loading table, an updated operating speed for the fan to achieve the target output volume; and
instruct the fan to operate in accordance with a new relative maximum operating speed set at the updated operating speed.

2. The system of claim 1 , wherein the management device is further configured to:
after instructing the air handler to operate at the new relative maximum operating speed, instruct the fan to operate at or about the new relative maximum operating speed for a second fixed period of time;
at the end of the second fixed period of time, receive, from the pressure sensing system, a second observed differential pressure corresponding to a second intermediate resistance value of the filter medium in a second transitional condition;
determine, based on the second observed differential pressure and the filter loading table, a second updated operating speed for the fan to achieve the target output volume; and
instruct the fan to operate at a second new relative maximum operating speed set at the second updated operating speed.

3. The system of claim 1 , wherein the filter loading table is based on a linear or a logarithmic interpolation between:
the initial resistance value and the initial operating speed; and
the final resistance value and the final operating speed.

4. The system of claim 1 , wherein the final operating speed is determined based at least in part on a fan curve corresponding to the fan of the air handler.

5. The system of claim 1 , wherein determining the updated operating speed comprises adjusting a setting of a speed controller such that the updated operating speed is equal to the new relative maximum operating speed for the fan, the new relative maximum operating speed being less than or equal to a maximum rated speed of the fan.

6. The system of claim 1 , wherein instructing the fan to operate at or about the maximum relative operating speed for the fixed period of time, receiving the observed differential pressure corresponding to the intermediate resistance value of the filter medium in the transitional condition, determining the updated operating speed for the fan, and instructing the fan to operate at the updated operating speed comprises a rebalancing process, the rebalancing process repeated according to a periodic interval during a useable lifetime of the filter medium.

7. The system of claim 1 , wherein the management device is further configured to:
generate an output when the intermediate resistance value approaches, meets, or exceeds the final resistance value, the output recommending that the filter medium be replaced; and
provide the output to a building management system.

8. A computer-implemented method, comprising:
instructing a fan of an air handler to operate at an initial operating speed, the initial operating speed selected such that the air handler achieves a target output volume with a filter having an initial resistance value;
instructing the fan to operate at or about a relative maximum operating speed based upon the initial operating speed for a fixed period of time;
after the fixed period of time, accessing, from a pressure sensing system, an observed differential pressure corresponding to an intermediate resistance value of the filter in a transitional condition;
determining, based on the observed differential pressure and a table of values, an updated operating speed for the fan such that the air handler achieves the target output volume, the table of values comprising:
one or more resistance values of the filter having values bounded by the initial resistance value and a final resistance value, the final resistance value representing an increased resistance in the filter attributable to particle accumulation in the filter, each resistance value of the one or more resistance values corresponding to a pressure drop attributable to the filter; and
one or more operating speeds of the fan, each associated with one or more of the resistance values and representing an operating speed of the fan at the resistance value to produce the target output volume, wherein the table of values is usable to determine operating speeds of the fan given resistance values of the filter and the target output volume; and

instructing the fan to operate at an adjusted maximum operating speed associated with the updated operating speed.

9. The computer-implemented method of claim 8 , wherein the resistance values for the filter increase as the filter transitions from the initial resistance value to a dirty condition having a final resistance value.

10. The computer-implemented method of claim 8 , wherein the table is based on a linear or a logarithmic interpolation between:
the initial resistance value and the initial operating speed; and
the final resistance value and a final operating speed.

11. The computer-implemented method of claim 8 , wherein the observed differential pressure comprises an average differential pressure determined from two or more pressure readings collected by the pressure sensing system during the fixed period of time.

12. The computer-implemented method of claim 8 , wherein determining the updated operating speed comprises adjusting a setting of a speed controller such that the updated

Assignees

• Amazon Tech Inc

Inventors

• Lachapelle Alan Joseph
• Phillips Matthew Thomas
• Patrick Shawn Duane
• Greer Michael Steven
• Abdul Salam Taslim A

Classifications

• F24F11/39

  Monitoring filter performance · CPC title

• F24F11/77

  by controlling the speed of ventilators · CPC title

• F24F11/64

  using pre-stored data · CPC title

• F24F2011/0063

  Mechanical Engineering · mapped topic

• F24F11/006

  Mechanical Engineering · mapped topic