Process to prepare treprostinil, the active ingredient in remodulin®
US-2015376106-A1 · Dec 31, 2015 · US
US9701611B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-9701611-B2 |
| Application number | US-201615359941-A |
| Country | US |
| Kind code | B2 |
| Filing date | Nov 23, 2016 |
| Priority date | Mar 15, 2013 |
| Publication date | Jul 11, 2017 |
| Grant date | Jul 11, 2017 |
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Provided are novel treprostinil salts as well as methods for making treprostinil salts.
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What is claimed is: 1. A method of synthesizing a treprostinil salt comprising: a) alkylating a compound of formula (1) with an alkylating agent having the following formula: to form a compound of formula (2) wherein X is Cl, Br or I, R is COOR′ and R′ is an alkyl group or substituted or unsubstituted benzyl; and b) hydrolyzing the compound of formula (2) with a hydroxide or a basic salt to form a treprostinil salt, wherein R 1 and R 2 are each H. 2. The method of claim 1 , wherein R′ is a (C1-C6)alkyl. 3. The method of claim 1 , wherein R′ is unsubstituted benzyl. 4. The method of claim 1 , wherein R′ is benzyl substituted at one or more meta, ortho or para positions with one or more substituents selected from the group consisting of —NO 2 , —CN, halogen, (C1-C3)alkyl, halo(C1-C3)alkyl, (C1-C3)alkoxy and halo(C1-C3)alkoxy. 5. The method of claim 1 , wherein said hydrolyzing is performed with a hydroxide selected from the group consisting of ammonia hydroxide and a metal hydroxide. 6. The method of claim 5 , wherein said hydrolyzing is performed with a hydroxide of a Group IA or Group IIA metal. 7. The method of claim 5 , wherein said hydrolyzing is performed with a hydroxide of K, Ca, Mg, Ba, Cs, Li or Na. 8. The method of claim 1 , wherein said hydrolyzing is performed with a carbonate basic salt. 9. The method of claim 8 , wherein the carbonate basic salt is lithium carbonate, potassium carbonate, sodium carbonate, cesium carbonate, calcium carbonate or ammonium carbonate. 10. The method of claim 1 , wherein said alkylating is performed in a polar aprotic solvent. 11. The method of claim 1 , wherein said alkylating is performed in the presence of a base or a base salt. 12. The method of claim 1 , wherein said alkylating is performed in the presence of an alkylating catalyst. 13. The method of claim 12 , wherein the alkylating catalyst is tetrabutyl ammonium bromide, potassium iodide or sodium iodide. 14. The method of claim 1 , further comprising isolating and/or crystallizing the treprostinil salt. 15. The method of claim 14 , wherein a solvent for said isolating and/or crystallizing is the same as a solvent for said hydrolyzing. 16. A method of synthesizing a salt of treprostinil comprising: a) alkylating a compound of formula (1) with an alkylating agent having the following formula: to form a compound of formula (2) wherein X is Cl, Br or I, R is COOR′ and R′ is substituted or unsubstituted benzyl; and b) hydrogenalizing the compound of formula (2) to form treprostinil; and c) reacting the treprostinil with a base or a base salt to form a treprostinil salt, wherein each of R 1 and R 2 is H. 17. The method of claim 16 , wherein R′ is unsubstituted benzyl. 18. The method of claim 16 , wherein R′ is benzyl substituted at one or more meta, ortho or para positions with one or more substituents selected from the group consisting of —NO 2 , —CN, halogen, (C1-C3)alkyl, halo(C1-C3)alkyl, (C1-C3)alkoxy and halo(C1-C3)alkoxy. 19. The method of claim 16 , wherein said reacting comprises reacting the treprostinil with ammonia hydroxide or a metal hydroxide. 20. The method of claim 19 , wherein said reacting comprises reacting the treprostinil with a hydroxide of Group IA or Group IIA metal. 21. The method of claim 19 , wherein said reacting comprises reacting the treprostinil with a hydroxide of K, Ca, Mg, Ba, Cs, Li or Na. 22. The method of claim 16 , wherein said reacting comprises reacting the treprostinil with a carbonate. 23. The method of claim 22 , wherein the carbonate is lithium carbonate, potassium carbonate, sodium carbonate, cesium carbonate, calcium carbonate or ammonium carbonate. 24. The method of claim 16 , wherein said alkylating is performed in a polar aprotic solvent. 25. The method of claim 16 , wherein said alkylating is performed in the presence of a base or a base salt. 26. The method of claim 16 , wherein said alkylating is performed in the presence of an alkylating catalyst. 27. The method of claim 26 , wherein the alkylating catalyst is tetrabutyl ammonium bromide, potassium iodide or sodium iodide. 28. The method of claim 16 , wherein said hydrogenalizing comprises forming a raw mixture comprising the treprostinil and wherein said reacting comprises treating the raw mixture with the base or the base salt. 29. The method of claim 16 , further comprising isolating the treprostinil formed in said hydrogenalizing before said reacting. 30. The method of claim 29 , wherein said isolating comprises forming solid treprostinil by filtering and evaporating a raw mixture formed in said hydrogenalizing. 31. The method of claim 16 , further comprising isolating and/or crystallizing the treprostinil salt. 32. The method of claim 31 , wherein a solvent for said isolating and/or crystallizing is the same as a solvent for said hydrolyzing. 33. The method of claim 32 , wherein the solvent for said isolating and/or crystallizing comprises an organic solvent selected from ethanol, isopropyl alcohol, methanol, acetone, ethyl acetate, hexanes, heptanes, isopropyl acetate, and mixtures thereof. 34. The method of claim 33 , wherein the solvent for said isolating and/or crystallizing comprises ethanol. 35. The method of claim 16 , further comprising converting the treprostinil salt to treprostinil as free acid. 36. The method of claim 35 , further comprising converting the treprostinil as free acid formed from the treprostinil salt into a treprostinil salt. 37. The method of claim 1 , further comprising converting the treprostinil salt to treprostinil as free acid. 38. The method of claim 37 , further comprising converting the treprostinil as free acid formed from the treprostinil salt into a treprostinil salt.
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