Gas separation membrane, gas separation module, gas separation apparatus, and gas separation method

Patent metadata

Field	Value
Publication number	US-9700849-B2
Application number	US-201514726724-A
Country	US
Kind code	B2
Filing date	Jun 1, 2015
Priority date	Dec 3, 2012
Publication date	Jul 11, 2017
Grant date	Jul 11, 2017

Abstract

A gas separation membrane having a gas separating layer containing a polybenzoxazole resin, in which the polybenzoxazole exhibits a solubility of 1% by mass or more to any one solvent selected from tetrahydrofuran, chloroform, methyl ethyl ketone, and N-methylpyrrolidone, at a temperature of 30° C., a gas separation module utilizing the gas separation membrane, a gas separation apparatus, and a gas separation method.

First claim

The invention claimed is:

1. A gas separation membrane having a gas separating layer containing a polybenzoxazole resin, in which the polybenzoxazole exhibits a solubility of 1% by mass or more to any one solvent selected from tetrahydrofuran, chloroform, methyl ethyl ketone, and N-methylpyrrolidone, at a temperature of 30° C.,
wherein the gas separating layer is formed using a solution of the polybenzoxazole resin, and the polybenzoxazole resin has a repeating unit represented by the following formula (I)

wherein, in formula (I), R a represents a group having a structure represented by any one of the following formulas (I-a) to (I-d); X 1 represents a single bond or a divalent linking group; R 1 and R 2 each represent a hydrogen atom or an alkyl group; and symbol * represents a bonding site with N or O indicated in formula (I),

wherein, in formula (I), R b represents any one of the following formulas (II-a), (II-b), (III-a) and (III-b),

wherein R 3 represents an alkyl group, an amino group, or a halogen atom; R 4 and R 5 each represent an alkyl group or a halogen atom, or are linked to each other to represent a ring-forming group together with X 2 ; 11, ml and n1 each represent an integer from 0 to 4; and X 2 represents a single bond or a divalent linking group selected from the group consisting of —C(R x ) 2 — (wherein R x represents a hydrogen atom or a substituent; when R x is a substituent, these substituents may be linked to each other to form a ring), —SO 2 —, —C(═O)—, —S—, —NR Y — (wherein R Y represents a hydrogen atom, an alkyl group, or an aryl group), or a combination thereof,

wherein R 6 , R 7 , and R 8 each represent a substituent; J 1 represents a single bond or a divalent linking group; l2, m2, and n2 each represent an integer from 0 to 3; A 1 represents a group selected from —COOH, —OH, —SH, —S(═O) 2 R′, and —S(═O) 2 OH; R′ represents an alkyl group; and X 3 represents a single bond or a divalent linking group.

2. The gas separation membrane according to claim 1 , wherein the gas separation membrane is a gas separation composite membrane having the gas separating layer above a gas permeable supporting layer.

3. The gas separation membrane according to claim 1 , wherein in the case where the gas to be subjected to separation is a mixed gas of carbon dioxide and methane, a permeation rate of carbon dioxide at 35° C. and 5 atmospheres is more than 20 GPU, and a ratio of the permeation rates of carbon dioxide and methane (R CO2 /R CH4 ) is 15 or higher.

4. The gas separation membrane according to claim 2 , wherein the supporting layer includes a porous layer on the gas separating layer side and a nonwoven fabric layer on the opposite side.

5. The gas separation membrane according to claim 4 , wherein a cut-off molecular weight of the porous layer is 100,000 or less.

6. The gas separation membrane according to claim 1 , wherein the gas separation membrane is used to selectively permeate carbon dioxide from a gas containing carbon dioxide and methane.

7. A gas separation module having the gas separation membrane according to claim 1 .

8. A gas separation apparatus having the gas separation module according to claim 7 .

9. A method of separating a gas, the method containing selectively causing carbon dioxide to permeate from a gas containing carbon dioxide and methane, using the gas separation membrane according to claim 1 .

Assignees

• Fujifilm Corp
• Fujifilm Coporation

Inventors

• Hironaka Koji
• Nagata Ichiro
• Sano Satoshi

Classifications

• B01D69/02 Primary

  characterised by their properties · CPC title

• Y02C20/20

  of methane · CPC title

• B01D2325/28

  Degradation or stability over time · CPC title

• B01D2257/504

  Carbon dioxide · CPC title

• B01D71/62

  Polycondensates having nitrogen-containing heterocyclic rings in the main chain · CPC title