Porous polytetrafluoroethylene film and method for producing same

Patent metadata

Field	Value
Publication number	US-9695291-B2
Application number	US-201414758641-A
Country	US
Kind code	B2
Filing date	Jun 23, 2014
Priority date	Jul 1, 2013
Publication date	Jul 4, 2017
Grant date	Jul 4, 2017

Abstract

A porous polytetrafluoroethylene film comprising a fluororesin containing polytetrafluoroethylene as a main component, wherein an envelope surface area of resin fibers included per film having an area of 1 m 2 and a thickness of 25 μm is 4,000 m 2 or more, and a melting point peak is 333° C. or lower.

First claim

The invention claimed is:

1. A porous polytetrafluoroethylene film comprising fluororesin fibers containing polytetrafluoroethylene as a main component, said film produced by:
molding polytetrafluoroethylene unsintered powder into a sheet-like molded body by paste extrusion at a temperature lower than 100° C.;
rolling the sheet-like molded body with a calender roll;
after calender rolling, stretching the sheet-like molded body at a temperature lower than the melting point of the fluororesin to produce a porous sheet; and
sintering the porous sheet by maintaining the porous sheet at a temperature higher than the melting point of the fluororesin for 20 seconds or less to produce the porous polytetrafluoroethylene film,
the porous polytetrafluoroethylene film having an envelope surface area of resin fibers included per film having an area of 1 m 2 and a thickness of 25 μm of 4,000 m 2 or more, a porosity of 70% or more, and a retention ratio for particles having a particle size of 50% of a mean flow pore size of 20% or more, a mean flow pore size of 65 nm or more and a melting point peak of 333° C. or lower.

2. The porous polytetrafluoroethylene film according to claim 1 ,
wherein the envelope surface area of resin fibers included per film having an area of 1 m 2 and a thickness of 25 μm is 4,500 m 2 or more.

3. The porous polytetrafluoroethylene film according to claim 1 ,
wherein the fluororesin containing polytetrafluoroethylene as a main component contains polytetrafluoroethylene in an amount of 80% by mass or more.

4. The porous polytetrafluoroethylene film according to claim 1 ,
wherein a mean flow pore size is 100 nm or less.

Assignees

• Sumitomo Electric Fine Polymer Inc

Inventors

• Hayashi Fumihiro
• Murata Aya
• Tsujiwaki Hiroyuki
• Uno Atsushi

Classifications

• B01D67/0083

  Thermal after-treatment · CPC title

• B29K2027/18

  PTFE, i.e. polytetrafluoroethylene {, e.g. ePTFE, i.e. expanded polytetrafluoroethylene} · CPC title

• B01D69/02

  characterised by their properties · CPC title

• B29C55/12

  biaxial · CPC title

• B01D71/32

  containing fluorine atoms · CPC title