Method for the production of a multilayer element, and multilayer element

Patent metadata

Field	Value
Publication number	US-9694618-B2
Application number	US-201414186100-A
Country	US
Kind code	B2
Filing date	Feb 21, 2014
Priority date	Jul 17, 2009
Publication date	Jul 4, 2017
Grant date	Jul 4, 2017

Abstract

The invention relates to a method for producing a multilayer element ( 100 ), and also to a multilayer element ( 100 ) produced by said method. On and/or in a carrier ply ( 1 ) a decorative ply ( 3 ) is formed. The decorative ply ( 3 ) has a first region ( 8 ) and a second region ( 9 ). Viewed perpendicular to the plane of the carrier ply ( 1 ), the decorative ply ( 3 ) has in the first region ( 8 ) a first transmittance and in the second region ( 9 ) a second transmittance greater in comparison to the first transmittance. A layer ( 5 ) to be structured and a photoactivatable resist layer are disposed on the first side ( 11 ) of the carrier ply ( 1 ). On exposure of the resist layer through the decorative ply ( 3 ), the decorative ply ( 3 ) serves as an exposure mask. The at least one layer ( 5 ) to be structured and the resist layer are structured in register to one another by means of structuring operations synchronized with one another.

First claim

The invention claimed is:

1. A multilayer element comprising:
a carrier ply which has a first side and a second side;
a single-layer decorative ply formed on the first side of the carrier ply, the decorative ply having a first region and a second region and, viewed perpendicular to the plane of the carrier ply, having in the first region a first transmittance and in the second region a second transmittance greater by a ratio of 2:1 in comparison to the first transmittance, said transmittances relating to electromagnetic radiation having a wavelength suitable for photoactivation;
a replicating layer disposed on said decorative ply; and
at least one metallic layer disposed on a side of said replicating layer opposite said decorative ply, said metallic layer being structured in register to the first region and the second region of the decorative ply.

2. The multilayer element as claimed in claim 1 , wherein the multilayer element in the first region or the second region has a resist layer which is photoactivatable by means of said electromagnetic radiation, the at least one structured layer and the resist layer being disposed in in-register orientation to one another in such a way, on the first side of the carrier ply, that the resist layer is disposed on the side of the at least one structured layer that is remote from the carrier ply, and the decorative layer is disposed on the other side of the at least one structured layer.

3. The multilayer element as claimed in claim 2 , wherein the resist layer has a thickness in the range from 0.3 to 3 μm.

4. The multilayer element as claimed in claim 1 , wherein the decorative ply comprises a first coating layer which is disposed in the first region with a first layer thickness and in the second region either not or with a second layer thickness smaller in comparison to the first layer thickness on the carrier ply, so that the decorative ply has said first transmittance in the first region and said second transmittance in the second region.

5. The multilayer element as claimed in claim 1 , wherein the decorative ply comprises a first coloration of the carrier ply, which is formed in the first region with a first layer thickness and in the second region either not or with a second layer thickness smaller in comparison to the first layer thickness, so that the decorative ply has said first transmittance in the first region and said second transmittance in the second region.

6. The multilayer element as claimed in claim 1 , wherein the decorative ply is at least partly transparent to visible light having a wavelength in a range from approximately 380 to 750 nm.

7. The multilayer element as claimed in claim 1 , wherein the decorative ply is colored with at least one opaque and/or at least one transparent colorant which at least in one wavelength range of the electromagnetic spectrum is chromatically colored or chromatically color-generating, and wherein the colorant can be excited outside the visible spectrum and generates a visually perceptible colored impression.

8. The multilayer element as claimed in claim 1 , wherein the decorative ply is colored with at least one colorant in the color yellow, magenta, cyan or black (CMYK) or in the color red, green or blue (RGB), and/or is provided with at least one red and/or green and/or blue fluorescent, radiation-excitable pigment or dye and thereby generates an additive color on irradiation.

9. The multilayer element as claimed in claim 1 , wherein the first transmittance is greater than zero.

10. The multilayer element as claimed in claim 1 , wherein, at least one relief structure is formed on the side of the replicating layer opposite the decorative ply and the at least one structured metallic layer is disposed on the surface of the at least one relief structure.

11. The multilayer element as claimed in claim 10 , wherein, the at least one relief structure is embossed into a surface of the replicating layer that is remote from the carrier ply.

12. The multilayer element as claimed in claim 10 , wherein the at least one relief structure is disposed at least partly in the first region and/or in the second region.

13. The multilayer element as claimed in claim 1 , wherein at least one relief structure is embossed into the carrier ply.

14. The multilayer element as claimed in claim 1 , wherein a compensating layer is disposed on the side of the at least one structured layer that is remote from the carrier ply.

15. The multilayer element as claimed in claim 14 , wherein the refractive index of the compensating layer in the visible wavelength range is in the range from 90% to 110% of the refractive index of the replicating layer.

16. The multilayer element as claimed in claim 14 , wherein the compensating layer is formed as an adhesion layer.

17. The multilayer element as claimed in claim 1 , wherein at least one layer of the decorative ply is disposed on the second side of the carrier ply.

18. The multilayer element as claimed in claim 1 , wherein the decorative ply comprises at least two coating layers which evoke different color impressions.

19. The multilayer element as claimed in claim 1 , wherein the decorative ply comprises a first coating layer, which is applied only regionally on the carrier ply, and a second coating layer, which is applied over the full area of the carrier ply.

20. The multilayer element as claimed in claim 1 , wherein the at least one structured layer comprises one or more of the following layers: metal layer, HRI layer, liquid-crystal layer, polymer layer, thin-film layer, pigment layer, semiconductor layer.

21. The multilayer element as claimed in claim 1 , wherein the at least one structured layer has a thickness in the range from 20 to 100 nm.

22. The multilayer element as claimed in claim 1 , wherein the decorative ply has a thickness in the range from 0.5 to 5 μm.

23. The multilayer element as claimed in claim 1 , wherein the decorative ply comprises highly disperse pigments.

24. The multilayer element as claimed in claim 1 , wherein the decorative ply comprises nanoscaled UV absorbers based on inorganic oxides.

25. The multilayer element as claimed in claim 1 , wherein the decorative ply comprises benzotriazole derivatives, having a mass fraction in a range from around 3% to 5%.

26. The multilayer element as claimed in claim 1 , wherein the decorative ply comprises organic or inorganic, fluorescent pigments in combination with highly disperse pigments.

27. The multilayer element as claimed in claim 1 , wherein the carrier ply is formed as a single-layer or multilayer carrier film.

28. The multilayer element as claimed in claim 1 , wherein a detachment layer and/or a protective coating layer, is disposed between the carrier ply and the at least one layer to be structured.

29. The multilayer element as claimed in claim 1 , wherein the at least one structured layer has a thickness in the range from 20 to 100 nm, and wherein the decorative ply has a thickness in the range from 0.5 to 5 μm.

30. A multilayer element comprising:
a carrier ply which has a first side and a second side;
a single-layer decorative ply formed on the first side of the carrier ply, the decorative ply having a first region and a second region and, viewed perpendicular to the plane of the carrier ply, having in the first region a first transmittance

Assignees

• Leonhard Kurz Stiftung & Co Kg

Inventors

• Brehm Ludwig
• Staub Rene

Classifications

• Y10T428/24942

  including components having same physical characteristic in differing degree · CPC title

• B42D25/328

  Diffraction gratings; Holograms · CPC title

• Y10T428/24868

  Translucent outer layer · CPC title

• B42D25/445

  using chemical means, e.g. etching · CPC title

• Y10T428/24529

  and conforming component on an opposite nonplanar surface · CPC title