Plate heat exchanger

Patent metadata

Field	Value
Publication number	US-9694435-B2
Application number	US-201314382668-A
Country	US
Kind code	B2
Filing date	Mar 28, 2013
Priority date	Mar 28, 2012
Publication date	Jul 4, 2017
Grant date	Jul 4, 2017

Abstract

Disclosed is a method for producing a permanently joined plate heat exchanger comprising a plurality of metal heat exchanger plates having a solidus temperature above 1100° C., provided beside each other and forming a plate package with first plate interspaces for a first medium and second plate interspaces for a second medium, wherein the first and second plate interspaces are provided in an alternating order in the plate package. Each heat exchanger plate comprises a heat transfer area and an edge area which extend around the heat transfer area. The heat transfer area comprises a corrugation of elevations and depressions, wherein said corrugation of the plates are provided by pressing the plates. Also disclosed is a plate heat exchanger produced by the method.

First claim

The invention claimed is:

1. A method for producing a permanently joined plate heat exchanger comprising a plurality of metal heat exchanger plates having a solidus temperature above 1100° C., provided beside each other and forming a plate package with first plate interspaces for a first medium and second plate interspaces for a second medium, wherein the first and second plate interspaces are provided in an alternating order in the plate package,
wherein each heat exchanger plate comprises a heat transfer area and an edge area which extend around the heat transfer area,
wherein the heat transfer area comprises a corrugation of elevations and depressions,
wherein said corrugation of the plates are provided by pressing the plates,
the method comprising
applying a melting depressant composition on a first surface of the corrugation of elevations and depressions on the first side of a first plate, the melting depressant composition comprising
a melting depressant component that comprises at least 25 wt % boron and silicon for decreasing a melting temperature of the first plate, and
optionally, a binder component for facilitating the applying of the melting depressant composition on the first plate,

bringing the corrugation of elevations and depressions on a second side of a second plate into contact with the melting depressant composition on the corrugation of elevations and depressions on the first side of the first plate by stacking the plates into a plate package,
heating the first and second plates to a temperature above 1100° C., said surface of the corrugation of elevations and depressions on the first side of the first plate thereby melting such that a surface layer of the first plate melts and, together with the melting depressant component, forms a molten metal layer that is in contact with the corrugation of elevations and depressions on the second plate at contact points between the first plate and the second plate, and
allowing the molten metal layer to solidify, such that a joint is obtained at the contact points between the plates in the plate package.

2. The method according to claim 1 , wherein the boron originates from any of elemental boron and boron of a boron compound selected from any of the following compounds: boron carbide, silicon boride, nickel boride and iron boride.

3. The method according to claim 1 , wherein the silicon originates from any of elemental silicon and silicon of a silicon compound selected from any of the following compounds: silicon carbide, silicon boride and ferrosilicon.

4. The method according to claim 1 , wherein the melting depressant component comprises at least 40 wt % boron and silicon.

5. The method according to claim 1 , wherein the melting depressant component comprises at least 85 wt % boron and silicon.

6. The method according to claim 1 , wherein boron constitutes at least 10 wt % of the boron and silicon content of the melting depressant component.

7. The method according to claim 1 , wherein boron constitutes at least 55 wt % of the boron and silicon content of the melting depressant component.

8. The method according to claim 1 , wherein the melting depressant component comprises less than 50 wt % metallic elements.

9. The method according to claim 1 , wherein the melting depressant component comprises less than 10 wt % metallic elements.

10. The method according to claim 1 , wherein the plates have a thickness of 0.3-0.6 mm.

11. The method according to claim 1 , wherein the plates comprises a thickness of 0.6-1.0 mm.

12. The method according to claim 1 , wherein the applying of the melting depressant composition comprises
heating the plates until the melting depressant composition binds to the first surface of the first plate, and
decreasing the temperature of the plates, before all boron and silicon in the melting depressant composition have formed a compound with the metal in the first plate.

13. The method according to claim 1 , wherein the applying of the melting depressant composition is made by means of screen-printing.

14. The method according to claim 1 , wherein the first surface has an area is larger than an area defined by the contact points on said surface, such that metal in the molten metal layer flows to the contact point when allowing the joint to form.

15. The method according to claim 14 , wherein the area of the first surface is at least 10 times larger than the area defined by the contact points.

16. The method according to claim 14 , wherein the area of the first surface is at least 3 times larger than a cross-sectional area of the joint.

17. The method according to claim 1 , wherein the joint comprises at least 50 wt % metal that, before the heating, was part of any of the plates.

18. The method according to claim 1 , wherein the plates comprises >50 wt % Fe, <13 wt % Cr, <1 wt % Mo, <1 wt % Ni and <3 wt % Mn.

19. The method according to claim 1 , wherein the plates comprises >90 wt % Fe.

20. The method according to claim 1 , wherein the plates comprises >65 wt % Fe and >13 wt % Cr.

21. The method according to claim 1 , wherein the plates comprises >50 wt % Fe, >15.5 wt % Cr and >6 wt % Ni.

22. The method according to claim 1 , wherein the plates comprises >50 wt % Fe, >15.5 wt % Cr, 1-10 wt % Mo and >8 wt % Ni.

23. The method according to claim 1 , wherein the plates comprises >97 wt % Ni.

24. The method according to claim 1 , wherein the plates comprises >10 wt % Cr and >60 wt % Ni.

25. The method according to claim 1 , wherein the plates comprises >15 wt % Cr, >10 wt % Mo and >50 wt % Ni.

26. The method according to claim 1 , wherein the plates comprises >70 wt % Co.

27. The method according to claim 1 , wherein the first plate comprises >10 wt % Fe, 0.1-30 wt % Mo, 0.1-30 wt % Ni and >50 wt % Co.

28. A permanently joined plate heat exchanger comprising a plurality of metal heat exchanger plates having a solidus temperature above 1100° C., provided beside each other and forming a plate package with first plate interspaces for a first medium and second plate interspaces for a second medium, wherein the first and second plate interspaces are provided in an alternating order in the plate package,
wherein each heat exchanger plate comprises a heat transfer area and an edge area which extend around the heat transfer area,
wherein the heat transfer area comprises a corrugation of elevations and depressions,
wherein said corrugation of the plates are provided by pressing the plates,
wherein the plate heat exchanger is produced by the method according to claim 1 .

29. The plate heat exchanger according to claim 28 comprising a first plate that is joined with a second plate by a joint, the plates having a solidus temperature above 1100° C., wherein the joint comprises at least 50 wt % metallic elements that have been drawn from an area that surrounds the joint and was part of any of the first plate and the second plate.

Assignees

• Alfa Laval Corp Ab

Inventors

• Sjödin Per
• Walter Kristian

Classifications

• B22F1/10

  Metallic powder containing lubricating or binding agents; Metallic powder containing organic material · CPC title

• F28D9/0062

  the conduits for one heat-exchange medium being formed by spaced plates with inserted elements (F28D9/0012, F28D9/0025, F28D9/0081, F28D9/04 take precedence) · CPC title

• Y10T428/25

  Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles · CPC title

• Y10T428/2982

  Particulate matter [e.g., sphere, flake, etc.] · CPC title

• B23K2101/00

  Articles made by soldering, welding or cutting · CPC title