Electrical rotating machine controller

Patent metadata

Field	Value
Publication number	US-9692350-B2
Application number	US-201514867266-A
Country	US
Kind code	B2
Filing date	Sep 28, 2015
Priority date	Sep 30, 2014
Publication date	Jun 27, 2017
Grant date	Jun 27, 2017

Abstract

An ECU, which acts as a “electrical rotating machine controller”, controls driving of a motor unit having two winding sets. In the ECU, components having different heat dissipation properties are used as switching elements between two systems of inverters (electric power conversion circuit). For example, “component X” is used as switching elements of a first inverter acting as a “normal circuit”, and “component Y” which has superior heat conductivity is used as switching elements, different from the switching elements of the first inverter, of a second inverter acting as a “particular circuit”. As a result, the switching element (component Y) of the second inverter is more likely to have a longer lifespan than the switching element (component X) of the first inverter. Accordingly, the likelihood of both systems failing at the same time may be reduced.

First claim

The invention claimed is:

1. An electrical rotating machine controller for controlling energizing of an electrical rotating machine having a plurality of winding sets, comprising:
a plurality of systems of electric power conversion circuits corresponding to the plurality of winding sets, the plurality of systems of electric power conversion circuits converting and outputting electric power from a direct current source according to a switching operation of a plurality of switching elements in a bridge connection; and
a heat sink configured to receive heat generated by energizing of the plurality of switching elements, wherein
a particular electric power conversion circuit of the plurality of systems of electric power conversion circuits is a particular circuit,
an other electric power conversion circuit of the plurality of systems of electric power conversion circuits is a normal circuit,
a heat dissipation configuration from the plurality of switching elements to the heat sink of the particular circuit is different as compared to the normal circuit, such that when the particular circuit and the normal circuit are under a same energizing condition, a temperature rise of the plurality of switching elements of the particular circuit is suppressed as compared to the normal circuit, and
the particular circuit and the normal circuit, when under the same energizing condition, output a same amount of electric power.

2. The electrical rotating machine controller of claim 1 , wherein
components used as the plurality of switching elements have a different heat dissipation property in the particular circuit as compared to the normal circuit.

3. An electrical rotating machine controller for controlling energizing of an electrical rotating machine having a plurality of winding sets, comprising:
a plurality of systems of electric power conversion circuits corresponding to the plurality of winding sets, the plurality of systems of electric power conversion circuits converting and outputting electric power from a direct current source according to a switching operation of a plurality of switching elements in a bridge connection;
a heat sink configured to receive heat generated by energizing of the plurality of switching elements; and
an insulating heat dissipation layer, wherein
a particular electric power conversion circuit of the plurality of systems of electric power conversion circuits is a particular circuit,
an other electric power conversion circuit of the plurality of systems of electric power conversion circuits is a normal circuit,
a heat dissipation configuration from the plurality of switching elements to the heat sink of the particular circuit is different as compared to the normal circuit, such that when the particular circuit and the normal circuit are under a same energizing condition, a temperature rise of the plurality of switching elements of the particular circuit is suppressed as compared to the normal circuit,
the particular circuit and the normal circuit, when under the same energizing condition, output a same amount of electric power,
the plurality of switching elements include a rear surface heat dissipation portion on a surface of the plurality of switching elements that faces away from a substrate, the plurality of switching elements being mounted on the substrate,
the heat sink includes a heat reception surface that faces the rear surface heat dissipation portion,
the insulating heat dissipation layer is disposed between the rear surface heat dissipation portion and the heat reception surface, and
the insulating heat dissipation layer is configured to maintain insulation and to conduct heat from the plurality of switching elements to the heat sink.

4. The electrical rotating machine controller of claim 3 , wherein
a heat dissipation distance through the insulating heat dissipation layer between the rear surface heat dissipation portion and the heat reception surface in the particular circuit is different as compared to the normal circuit.

5. The electrical rotating machine controller of claim 3 , wherein
a material used as the insulating heat dissipation layer in the particular circuit has a different heat conductivity as compared to the normal circuit.

6. The electrical rotating machine controller of claim 1 , wherein,
a thickness of a portion of the heat sink corresponding to the particular circuit is different as compared to the normal circuit.

7. The electrical rotating machine controller of claim 3 , wherein
components used as the plurality of switching elements have a different heat dissipation property in the particular circuit as compared to the normal circuit.

Assignees

• Denso Corp

Inventors

• Yamasaki Masashi

Classifications

• H10W40/22

  characterised by their shape, e.g. having conical or cylindrical projections · CPC title

• Y02T10/645

  Cross-Sectional Technologies · mapped topic

• B60L2240/421

  Speed · CPC title

• H02K11/33

  Drive circuits, e.g. power electronics (H02K11/38 takes precedence) · CPC title

• H01L2924/0002

  Electricity · mapped topic