Power converter including a power converter circuit and a plurality of capacitors for reduction of noise currents

Patent metadata

Field	Value
Publication number	US-9692295-B2
Application number	US-201414573252-A
Country	US
Kind code	B2
Filing date	Dec 17, 2014
Priority date	Dec 17, 2013
Publication date	Jun 27, 2017
Grant date	Jun 27, 2017

Abstract

In a power converter, an external terminal, a case, and capacitors are arranged to provide a conductive loop. The conductive loop defines thereinside a first region through which magnetic flux of an AC magnetic field penetrates, and a second region through which the magnetic flux penetrates. A magnetic-flux shielding member partly shields at least one of the first region and the second region from penetration of the magnetic flux of the AC magnetic field to adjust at least one of an amount of the magnetic flux penetrating through one of the first region and the second region, and an amount of the magnetic flux penetrating through the other thereof.

First claim

What is claimed is:

1. A power converter comprising:
a power converter circuit having a portion that generates an AC magnetic field having a magnetic flux and configured to perform power conversion of input power into output power;
a case that is grounded, at least part of the power converter circuit being installed in the case;
an external terminal electrically connected to the power converter circuit for connection of an external device to the converter circuit;
a plurality of capacitors located electrically connected to the external terminal and to the case, the external terminal, the case, and the plurality of capacitors being arranged to provide a conductive loop defining thereinside;
a first region through which the magnetic flux of the AC magnetic field penetrates from one of a first side and a second side of the conductive loop to the other of the first side and the second side of the conductive loop; and
a second region through which the magnetic flux of the AC magnetic field penetrates from the other of the the first side and the second to the second side to one of the first and the second side of the conductive loop,
the first side being a near side of the conductive loop closer to the portion of the power converter circuit,
the second side being a far side of the conductive loop far from the portion of the power converter circuit; and
a magnetic-flux shielding member configured to partly shield at least one of the first region and the second region from penetration of the magnetic flux of the AC magnetic field to adjust at least one of; and amount of the magnetic flux penetrating through one of the first region and the second region; and an amount of the magnetic flux penetrating through the other thereof, wherein:
one of the first region and the second region is greater in area than the other thereof; and
the magnetic-flux shielding member is configured to shield a part of one of the first region and the second region from penetration of the magnetic flux of the AC magnetic field to reduce a difference between the amount of the magnetic flux penetrating through one of the first region and the second region and the amount of the magnetic flux penetrating through the other thereof.

2. The power converter according to claim 1 , wherein the portion of the power converter circuit generates the AC magnetic field having concentric-patterned magnetic flux as the magnetic flux around the portion of the power converter circuit, and the first region and the second region of the conductive loop are arranged to face the portion of the power converter circuit while a first flux part of the concentric-patterned magnetic flux penetrates through the first region of the conductive loop and a second flux part thereof penetrates through the second region of the conductive loop to induce a first noise current and a second noise current flowing through the conductive loop in opposite directions to each other.

3. The power converter according to claim 1 , wherein the magnetic-flux shielding member is located in the conductive loop.

4. The power converter according to claim 1 , wherein the magnetic-flux shielding member is integrated with the case.

5. The power converter according to claim 1 , wherein the magnetic-flux shielding member has a substantially plate like shape, and is located such that major surfaces of the magnetic-flux member mask the part of one of the first region and the second region.

6. The power converter according to claim 5 , wherein the magnetic-flux shielding member is located such that an area of a remaining portion of one of the first region and the second region except for the magnetic-flux shielding member is substantially equal to an area of the other of the first region and the second region.

7. The power converter according to claim 6 , wherein the remaining portion of one of the first region and the second region except for the magnetic-flux shielding portion and the other of the first region and the second region are arranged to be substantially symmetric with respect to a phantom plane, the phantom plane passing through a center axis of the AC magnetic field and being perpendicular to the conductive loop.

8. The power converter according to claim 1 , wherein the power converter circuit is mounted on a base surface of the case to be installed therein, the portion of the power converter circuit that generates the AC magnetic field has an alternating-current path arranged in a normal direction of the base surface of the case, so that an alternating current flows through the alternating-current path, the alternating current serving as a source that generates the AC magnetic field, the power converter further comprises:
a pair of first and second conductive columns projecting from the base surface of the case in the normal direction and configured to support the external terminal connected to the first capacitor and the second capacitor, the pair of first and second conductive columns constituting a part of the conductive loop,
wherein the magnetic-flux shielding member is located to be adjacent to one of the first and second conductive columns, one of the first and second columns being adjacent to a corresponding one of the first region and the second region.

9. The power converter according to claim 8 , wherein the magnetic-flux shielding member is located to be joined to one of the first and second conductive columns, one of the first and second columns being adjacent to a corresponding one of the first region and the second region.

Assignees

• Denso Corp
• Nippon Soken

Inventors

• Takemoto Yuuki
• Ohoka Shinji

Classifications

• H02M1/14

  Arrangements for reducing ripples from DC input or output · CPC title

• H02M3/33553

  with galvanic isolation between input and output of both the power stage and the feedback loop · CPC title

• H01F27/28

  Coils; Windings; Conductive connections · CPC title

• H02M1/44 Primary

  Circuits or arrangements for compensating for electromagnetic interference in converters or inverters · CPC title

• H05K7/1432

  specially adapted for power drive units or power converters · CPC title