Lithium battery and method of preparing cathode active material for the lithium battery

Patent metadata

Field	Value
Publication number	US-9692041-B2
Application number	US-201414503649-A
Country	US
Kind code	B2
Filing date	Oct 1, 2014
Priority date	Oct 2, 2013
Publication date	Jun 27, 2017
Grant date	Jun 27, 2017

Abstract

A lithium battery and a method of preparing the lithium battery, wherein the lithium battery includes: a cathode layer including a cathode active material including a core, and an ion conductive phosphate coating layer on a surface of the core; an anode layer; and a solid electrolyte layer that is disposed between the cathode layer and the anode layer, wherein the solid electrolyte layer includes a sulfide solid electrolyte.

First claim

What is claimed is:

1. A lithium battery comprising:
a cathode layer comprising a cathode active material comprising
a core, and
an ion conductive phosphate coating layer directly on an entire surface of the core;

an anode layer; and
a solid electrolyte layer that is disposed between the cathode layer and the anode layer,
wherein the solid electrolyte layer comprises a sulfide solid electrolyte, and
wherein the ion conductive phosphate coating layer comprises a lithium metal phosphate,
wherein the ion conductive phosphate coating layer comprises at least one metal selected from LiZr 2 (PO 4 ) 3 and LiTi 2 (PO 4 ) 3 , and
wherein a content of the ion conductive phosphate coating layer is within a range of about 0.01 mole percent to about 4 mole percent, based on 100 mole percent of the core.

2. The lithium battery of claim 1 , wherein an ion conductivity of the ion conductive phosphate coating layer is in a range of about 10 −2 Siemens per centimeter to about 10 −8 Siemens per centimeter.

3. The lithium battery of claim 1 , wherein the ion conductive phosphate coating layer is amorphous.

4. The lithium battery of claim 1 , wherein the core of the cathode active material comprises a lithium transition metal oxide having a layered rock-salt type structure.

5. The lithium battery of claim 4 , wherein the core comprises a lithium transition metal oxide represented by LiCoO 2 or Formula 1:
Li (1-x-y-z) Ni x Co y M z O 2   Formula 1

wherein, in Formula 1,
M is Al or Mn; and
0<x<1, 0<y<1, 0<z<1, and x+y+z<1.

6. The lithium battery of claim 1 , wherein the sulfide solid electrolyte comprises Li 2 S and P 2 S 5 .

7. The lithium battery of claim 1 , wherein an ion conductivity of the sulfide solid electrolyte is in a range of at least about 10 −4 Siemens per centimeter to about 10 −2 Siemens per centimeter.

8. A method of preparing a cathode active material for a lithium battery, the method comprising:
providing a mixture comprising a lithium precursor, a metal precursor, a phosphorous oxide, and a solvent;
contacting the mixture with a core;
heating and stirring the mixture and the core to obtain a cathode active material precursor comprising a precursor of a coating layer on a surface of the core; and
calcining the cathode active material precursor to form an ion conductive phosphate coating layer directly on an entire surface of the core, and
wherein the ion conductive phosphate coating layer comprises a lithium metal phosphate,
wherein the ion conductive phosphate coating layer comprises at least one metal selected from LiZr 2 (PO 4 ) 3 and LiTi 2 (PO 4 ) 3 , and
wherein a content of the ion conductive phosphate coating layer is within a range of about 0.01 mole percent to about 4 mole percent, based on 100 mole percent of the core.

9. The method of claim 8 , wherein the core comprises at least one lithium metal oxide selected from LiCoO 2 and Formula 1:
Li (1-x-y-z) Ni x Co y M z O 2   Formula 1

wherein, in Formula 1,
M is Al or Mn; and
0<x<1, 0<y<1, 0<z<1, and x+y+z<1.

10. The method of claim 8 , wherein the metal precursor comprises an alkoxide of at least one metal selected from Sc, Ti, V, Y, Zr, Nb, Ca, Sr, Ba, Hf, Ta, Cr, Mo, and W.

11. The method of claim 8 , wherein the metal precursor comprises at least one selected from a zirconium (IV) propoxide and a titanium (IV) propoxide.

12. The method of claim 8 , wherein the solvent comprises at least one selected from water, alcohol, and ethylacetate.

13. The method of claim 8 , wherein the heating and stirring of the mixture and the core to obtain the cathode active material precursor having the precursor of the coating layer on a surface of the core comprises removing the solvent by irradiating with ultrasonic waves.

14. The method of claim 8 , wherein the calcining of the cathode active material precursor to form an ion conductive phosphate coating layer on the surface of the core comprises calcining the cathode active material precursor in an oxygen atmosphere or in air at a temperature of about 300° C. to about 750° C.

15. The method of claim 8 , wherein the calcining of the cathode active material precursor to form an ion conductive phosphate coating layer on the surface of the core comprises calcining the cathode active material precursor in an oxygen atmosphere or in air at a temperature of about 300° C. to about 400° C.

16. The method of claim 8 , wherein the ion conductive phosphate coating layer is amorphous.

Assignees

• Samsung Electronics Co Ltd

Inventors

• Aihara Yuich
• Machida Nobuya
• Ito Seitaro

Classifications

• H01M10/0562

  Solid materials · CPC title

• Y02T10/7011

  Cross-Sectional Technologies · mapped topic

• H01M2300/0068

  inorganic · CPC title

• H01M4/366

  as layered products · CPC title

• H01M4/624

  Electric conductive fillers · CPC title