Magnetization device for magnetic encoder

Patent metadata

Field	Value
Publication number	US-9691534-B2
Application number	US-201314421096-A
Country	US
Kind code	B2
Filing date	Aug 6, 2013
Priority date	Aug 16, 2012
Publication date	Jun 27, 2017
Grant date	Jun 27, 2017

Abstract

In a magnetization device, while an annular magnetic body including plural rows of annular un-magnetized magnetic encoder tracks which are arranged adjacent to each other and integrated therewith is rotated, magnetization is performed, thereby providing a magnetic encoder. The magnetization device includes: a magnetizing yoke including a pair of opposed end portions opposed to each other across a magnetic gap; an exciting coil wound on the magnetizing yoke; a magnetization power source supplying a magnetizing current to the exciting coil to pass magnetic flux between the opposed end portions; and a magnetic shield which is provided to the magnetizing yoke and shields flow of the magnetic flux to the rows of magnetic encoder tracks other than a magnetization target.

First claim

What is claimed is:

1. A magnetization device for a magnetic encoder, in which while an annular magnetic body including plural rows of annular un-magnetized magnetic encoder tracks which are arranged adjacent to each other and integrated therewith is rotated, portions of each magnetic encoder track in a circumferential direction thereof are magnetized one by one, thereby providing the magnetic encoder in which magnetic patterns different from each other are formed in the respective magnetic encoder tracks, the magnetization device comprising:
a magnetizing yoke including a pair of opposed end portions magnetically opposed to each other across a magnetic gap, the magnetizing yoke being configured to magnetize the magnetic encoder track of the magnetic encoder which magnetic encoder track is disposed at a determined position and in a determined attitude with respect to these opposed end portions;
an exciting coil wound on the magnetizing yoke and configured to pass magnetic flux between the opposed end portions when power is supplied thereto; and
a magnetic shield provided to the magnetizing yoke and configured to shield flow of the magnetic flux to the rows of magnetic encoder tracks other than a magnetization target.

2. The magnetization device for the magnetic encoder as claimed in claim 1 , wherein the pair of opposed end portions of the magnetizing yoke are arranged so as to confront to each other, and the magnetizing yoke causes the magnetic flux to pass through the magnetic encoder track, thereby magnetizing the magnetic encoder track.

3. The magnetization device for the magnetic encoder as claimed in claim 1 , wherein the magnetic shield includes:
a magnetic shield portion arranged adjacent to either one of the opposed end portions of the magnetizing yoke in an arrangement direction of the plural rows of magnetic encoder tracks of the magnetic encoder; and
a magnetic path formation portion configured to cause the magnetic flux flowing through the magnetic shield portion and the one of the opposed end portions adjacent to the magnetic shield portion to flow to a portion of the magnetizing yoke which portion has magnetic pole polarity which is the same as that of the other of the opposed end portions, or to flow to a core member if the magnetic encoder includes the core member.

4. The magnetization device for the magnetic encoder as claimed in claim 3 , wherein the magnetic shield portion is provided at each of both sides, in the arrangement direction of the plural rows of magnetic encoder tracks, of the one of the opposed end portions of the magnetizing yoke.

5. The magnetization device for the magnetic encoder as claimed in claim 3 , wherein the magnetic shield is attached to the portion of the magnetizing yoke which portion has the magnetic pole polarity identical with that of the other of the opposed end portions.

6. The magnetization device for the magnetic encoder as claimed in claim 3 , wherein a gap between the magnetic shield portion and the one of the opposed end portions of the magnetizing yoke is not smaller than 0.5 mm and not larger than 3 mm.

7. The magnetization device for the magnetic encoder as claimed in claim 3 , wherein a gap adjustment mechanism configured to adjust a gap between the magnetic shield portion and the one of the opposed end portions of the magnetizing yoke is provided.

8. The magnetization device for the magnetic encoder as claimed in claim 3 , wherein the magnetic shield includes a plurality of magnetic shield portions.

9. The magnetization device for the magnetic encoder as claimed in claim 3 , wherein the magnetic shield portion is formed such that a cross section of the magnetic shield portion taken along a plane including a rotation axis of the annular magnetic body has a rectangular plate shape, an L shape, or a circular arc shape.

10. The magnetization device for the magnetic encoder as claimed in claim 3 , wherein the magnetic shield portion is attached to the magnetizing yoke via a non-magnetic body formed of a non-magnetic material.

Assignees

• Ntn Toyo Bearing Co Ltd

Inventors

• Takahashi Toru
• Ueno Shintarou

Classifications

• G01D5/2451

  Incremental encoders (G01D5/2454 takes precedence) · CPC title

• H01F13/003 Primary

  Methods and devices for magnetising permanent magnets (permanent magnets H01F7/02) · CPC title

• G01D2205/80

  Manufacturing details of magnetic targets for magnetic encoders · CPC title