Method and apparatus for monitoring refrigeration-cycle systems

Patent metadata

Field	Value
Publication number	US-9690307-B2
Application number	US-201514727756-A
Country	US
Kind code	B2
Filing date	Jun 1, 2015
Priority date	Aug 11, 2004
Publication date	Jun 27, 2017
Grant date	Jun 27, 2017

Abstract

A monitoring system is disclosed for a heating, ventilation, or air conditioning (HVAC) system of a residential or commercial building. The monitoring system includes an evaporator unit device including a first current sensor that measures current supplied to a circulator blower. The measured current from the first current sensor is used to diagnose a problem with the circulator blower. The monitoring system includes a first temperature sensor that measures refrigerant temperature between a condenser and an expansion valve. The monitoring system includes a second temperature sensor that measures refrigerant temperature between an evaporator and a compressor. The monitoring system includes a condenser unit device that communicates with the evaporator unit device. The condenser unit device includes a second current sensor that measures current supplied to the compressor. The evaporator unit device transmits sensor data to a remote monitoring service over a data network.

First claim

What is claimed is:

1. A monitoring system for a heating, ventilation, or air conditioning (HVAC) system of a residential or commercial building, the monitoring system comprising:
an evaporator unit device including a first current sensor that measures current supplied to a circulator blower of the HVAC system, wherein the measured current from the first current sensor is used to diagnose a problem with the circulator blower;
a first temperature sensor that measures a temperature of refrigerant flowing between a condenser of the HVAC system and an expansion valve of the HVAC system;
a second temperature sensor that measures a temperature of refrigerant flowing between an evaporator of the HVAC system and a compressor of the HVAC system; and
a condenser unit device that communicates with the evaporator unit device, wherein the condenser unit device includes a second current sensor that measures current supplied to the compressor,
wherein the evaporator unit device transmits sensor data to a remote monitoring service over a data network.

2. The monitoring system of claim 1 wherein an efficiency of the HVAC system is calculated based on the sensor data.

3. The monitoring system of claim 1 further comprising a differential pressure sensor that measures a differential air pressure between a point prior to a filter element of the HVAC system and a point after the filter element.

4. The monitoring system of claim 3 further comprising a light sensor that measures light transmission through the filter element.

5. The monitoring system of claim 1 further comprising a light sensor disposed adjacent to a filter element of the HVAC system and configured to measure a light value indicative of dirtiness of the filter element.

6. The monitoring system of claim 1 further comprising a third temperature sensor that measures an ambient air temperature outside of a conditioned area of the residential or commercial building.

7. The monitoring system of claim 1 further comprising a humidity sensor that measures one of (i) an ambient humidity outside of a conditioned area of the residential or commercial building and (ii) an ambient humidity within the conditioned area.

8. The monitoring system of claim 1 further comprising a humidity sensor that measures humidity of air flowing away from the evaporator.

9. The monitoring system of claim 1 further comprising:
a third temperature sensor that measures a temperature of air flowing away from the evaporator; and
a fourth temperature sensor that measures a temperature of air flowing toward the evaporator.

10. The monitoring system of claim 1 further comprising a third temperature sensor that measures a temperature of refrigerant flowing between the expansion valve and the evaporator.

11. The monitoring system of claim 1 wherein the second temperature sensor is electrically connected to the condenser unit device.

12. The monitoring system of claim 1 wherein the first temperature sensor is electrically connected to the condenser unit device.

13. The monitoring system of claim 1 wherein the first temperature sensor and the second temperature sensor are electrically connected to the condenser unit device.

14. The monitoring system of claim 1 wherein the second temperature sensor is electrically connected to the evaporator unit device.

15. The monitoring system of claim 1 further comprising a third temperature sensor that measures a temperature of refrigerant flowing between the compressor and the condenser, wherein the third temperature sensor is electrically connected to the condenser unit device.

16. The monitoring system of claim 1 further comprising an electrical sensor that measures a parameter indicative of power supplied to the circulator blower.

17. The monitoring system of claim 16 wherein the parameter is a voltage of the power supplied to the circulator blower.

18. The monitoring system of claim 17 wherein the electrical sensor also measures a phase relationship between the measured current from the first current sensor and the voltage.

19. The monitoring system of claim 16 wherein a power factor determined based on the parameter measured by the electrical sensor is used to diagnose the problem with the circulator blower.

20. The monitoring system of claim 1 further comprising an electrical sensor that measures parameters indicative of power supplied to the compressor, wherein the parameters include (i) a voltage and (ii) a phase relationship between the measured current from the second current sensor and the voltage.

21. The monitoring system of claim 1 further comprising an electrical sensor that measures parameters indicative of power supplied to a condenser fan of the HVAC system, wherein the parameters include a current, a voltage, and a phase relationship between the current and the voltage.

22. The monitoring system of claim 1 further comprising an airflow sensor that measures airflow through the evaporator.

23. The monitoring system of claim 1 further comprising a pressure sensor that measures a pressure of refrigerant in the HVAC system.

24. The monitoring system of claim 23 wherein the pressure sensor is electrically connected to the condenser unit device.

25. The monitoring system of claim 1 further comprising a thermostat, wherein processing of the sensor data is performed by the thermostat.

26. The monitoring system of claim 1 further comprising a thermostat, wherein processing of the sensor data is separated from the thermostat.

27. The monitoring system of claim 1 wherein the condenser unit device and the evaporator unit device communicate through existing wiring by modulating sensor data onto a carrier.

28. The monitoring system of claim 1 wherein the condenser unit device communicates with the evaporator unit device over low-voltage control lines.

Assignees

• Emerson Climate Technologies

Inventors

• Kates Lawrence

Classifications

• F25B2700/133

  through the condenser · CPC title

• F25B2500/19

  Calculation of parameters · CPC title

• F25B2600/07

  Remote controls · CPC title

• F25B2700/02

  Humidity · CPC title

• F25B2700/21172

  at the inlet · CPC title