Foil bearing unit

Patent metadata

Field	Value
Publication number	US-9689422-B2
Application number	US-201414911784-A
Country	US
Kind code	B2
Filing date	Aug 27, 2014
Priority date	Sep 6, 2013
Publication date	Jun 27, 2017
Grant date	Jun 27, 2017

Abstract

A foil bearing unit includes: a first foil holder formed of a single component; a radial bearing foil mounted to an inner peripheral surface of the first foil holder; a thrust bearing foil mounted to an end surface of the first foil holder; and an inner member including: a shaft portion; and a flange portion projecting radially outward from the shaft portion. The inner member is supported in a radial direction by a fluid pressure that is generated in a radial bearing gap between a bearing surface of the radial bearing foil and an outer peripheral surface of the shaft portion, and the inner member is further supported in a thrust direction by a fluid pressure that is generated in a thrust bearing gap between a bearing surface of the thrust bearing foil and one end surface of the flange portion.

First claim

The invention claimed is:

1. A foil bearing unit, comprising:
a first foil holder formed of a single component;
a second foil holder mounted to the first foil holder;
a spacer arranged axially between the first foil holder and the second foil holder;
a radial bearing foil mounted to an inner peripheral surface of the first foil holder;
a thrust bearing foil mounted to an end surface of the first foil holder;
another thrust bearing foil mounted to an end surface of the second foil holder; and
an inner member, wherein
the inner member comprises:
a shaft portion to be inserted along an inner periphery of the first foil holder, the shaft portion comprising a hollow sleeve portion and a rotary shaft that is fixed to an inner peripheral surface of the hollow sleeve portion; and
a flange portion projecting radially outward from the shaft portion,

the inner member is supported in a radial direction by a fluid pressure that is generated in a radial bearing gap between a bearing surface of the radial bearing foil and an outer peripheral surface of the shaft portion,
the inner member is further supported in a thrust direction by a fluid pressure that is generated in a thrust bearing gap between a bearing surface of the thrust bearing foil and one end surface of the flange portion,
the inner member is additionally supported in a thrust direction by a fluid pressure that is generated in a thrust bearing gap between another end surface of the flange portion of the inner member and a bearing surface of the another thrust bearing foil,
the spacer has a communication hole formed to communicate an inner periphery and an outer periphery of the spacer to each other, and
a communication path is formed between the inner peripheral surface of the hollow sleeve portion and an outer peripheral surface of the rotary shaft, the communication path being configured to communicate the radial bearing gap and an outside to each other.

2. The foil bearing unit according to claim 1 , wherein the hollow sleeve portion of the shaft portion and the flange portion are formed integrally with each other.

3. The foil bearing unit according to claim 1 , further comprising another radial bearing foil mounted to an inner peripheral surface of the second foil holder,
wherein the inner member is further supported in the radial direction by a fluid pressure that is generated in a radial bearing gap between the outer peripheral surface of the shaft portion of the inner member and a bearing surface of the another radial bearing foil.

4. A foil bearing unit, comprising:
a first foil holder formed of a single component;
a radial bearing foil mounted to an inner peripheral surface of the first foil holder;
a thrust bearing foil mounted to an end surface of the first foil holder; and
an inner member;
a mounting member arranged on an outer periphery of the first foil holder; and
a damper configured to couple the first foil holder and the mounting member to each other, wherein
the inner member comprises:
a shaft portion to be inserted along an inner periphery of the first foil holder; and
a flange portion projecting radially outward from the shaft portion,

the inner member is supported in a radial direction by a fluid pressure that is generated in a radial bearing gap between a bearing surface of the radial bearing foil and an outer peripheral surface of the shaft portion,
the inner member is further supported in a thrust direction by a fluid pressure that is generated in a thrust bearing gap between a bearing surface of the thrust bearing foil and one end surface of the flange portion, and
the damper is deformed to allow the first foil holder to move relative to the mounting member.

5. A foil bearing unit, comprising:
a first foil holder formed of a single component;
a radial bearing foil mounted to an inner peripheral surface of the first foil holder;
a thrust bearing foil mounted to an end surface of the first foil holder; and
an inner member, wherein
the inner member comprises:
a shaft portion to be inserted along an inner periphery of the first foil holder; and
a flange portion projecting radially outward from the shaft portion,

the inner member is supported in a radial direction by a fluid pressure that is generated in a radial bearing gap between a bearing surface of the radial bearing foil and an outer peripheral surface of the shaft portion,
the inner member is further supported in a thrust direction by a fluid pressure that is generated in a thrust bearing gap between a bearing surface of the thrust bearing foil and one end surface of the flange portion, and
at least a part of the inner member is made of a carbon fiber reinforced composite.

6. The foil bearing unit according to claim 5 , wherein the carbon fiber reinforced composite comprises a C/C composite.

7. The foil bearing unit according to claim 5 , wherein the flange portion is made of the carbon fiber reinforced composite.

8. The foil bearing unit according to claim 5 , wherein the flange portion and the shaft portion are made of materials different from each other.

9. The foil bearing unit according to claim 8 ,
wherein the flange portion is made of the carbon fiber reinforced composite, and
wherein the shaft portion is made of a sintered carbon material.

10. The foil bearing unit according to claim 9 , wherein the shaft portion is arranged in a horizontal direction.

11. The foil bearing unit according to claim 5 , wherein the flange portion and the shaft portion abut against each other in an axial direction.

12. The foil bearing unit according to claim 11 , wherein an inner peripheral surface of the flange portion and the outer peripheral surface of the shaft portion are fitted to each other.

Assignees

• Yoshino Masato
• Kawamura Mitsuo
• Fujiwara Hiroki
• Ntn Toyo Bearing Co Ltd

Inventors

• Yoshino Masato
• Kawamura Mitsuo
• Fujiwara Hiroki

Classifications

• Y02T10/144

  Cross-Sectional Technologies · mapped topic

• F05D2300/224

  Carbon, e.g. graphite · CPC title

• F05D2300/6033

  Ceramic matrix composites [CMC] · CPC title

• F02C6/12

  Turbochargers, i.e. plants for augmenting mechanical power output of internal-combustion piston engines by increase of charge pressure · CPC title

• F16C17/024

  with flexible leaves to create hydrodynamic wedge, e.g. radial foil bearings · CPC title