Piezo injector

Patent metadata

Field	Value
Publication number	US-9689359-B2
Application number	US-201314653334-A
Country	US
Kind code	B2
Filing date	Dec 17, 2013
Priority date	Dec 20, 2012
Publication date	Jun 27, 2017
Grant date	Jun 27, 2017

Abstract

A piezo injector with an actuator chamber, in which a piezo actuator is arranged, includes an upper section (the injector body) and a lower section (the nozzle body). The piezo injector also has a control piston bore formed in the nozzle body, wherein a control sleeve, in which a control piston is received, is arranged in the control piston bore. The control sleeve seals against an intermediate plate with a first front face facing the piezo actuator. The control piston has a first side facing the piezo actuator, wherein the first front face of the control piston and the section of the control sleeve facing the piezo actuator form a first control chamber.

First claim

What is claimed is:

1. A piezo injector, comprising:
an injector body;
an actuator chamber formed in the injector body;
a piezo actuator comprising a fully active piezo stack arranged in the actuator chamber;
a nozzle body downstream of the injector body;
a control piston bore formed in the nozzle body,
a control sleeve arranged in the control piston bore,
a control piston arranged in the control sleeve,
wherein a first face side of the control sleeve facing toward the piezo actuator sealingly adjoins an intermediate plate,
wherein the control piston has a first face side,
wherein the first face side of the control piston facing toward the piezo actuator and the first face side of the control sleeve facing toward the piezo actuator define a first control chamber,
a nozzle needle with a second face side,
wherein the nozzle needle is guided displaceably in a central, cylindrical bore in the control piston,
wherein the central bore in the control piston and the second face side of the nozzle needle define a second control chamber,
at least one connecting bore formed in the control piston and extending between the first control chamber and the second control chamber, to transmit a change in pressure between the first and the second control chamber,
a leakage pin arranged between the piezo actuator and the first face side of the control piston in a leakage pin bore in the intermediate plate, the leakage pin configured to transmit an actuator stroke directly to the control piston,
a spring chamber located at an end of the control piston and of the control sleeve facing away from the first control chamber and,
a control sleeve spring arranged in the spring chamber, the control sleeve spring forcing the control sleeve into abutment against the intermediate plate.

2. The piezo injector of claim 1 , wherein:
a first leakage out of the first control chamber is permitted,
a second leakage out of a high-pressure region into the first control chamber is permitted,
a third leakage out of the high-pressure region into the second control chamber is permitted,
wherein a sum of the second leakage and the third leakage is at least as great as the first leakage, and
wherein a sum of the second leakage and the third leakage is sufficiently small that, when the nozzle needle is open, a pressure increase effected in the second control chamber by the second and the third leakage does not lead to a closure of the nozzle needle.

3. The piezo injector of claim 1 , wherein the piezo injector has a high-pressure bore connected to the high-pressure region that is connected to the spring chamber.

4. The piezo injector of claim 1 , comprising a control piston spring arranged in the spring chamber, wherein the control piston spring forces the control piston into abutment against the leakage pin with a force acting in a direction of the first control chamber.

5. The piezo injector of claim 1 , comprising a first pairing clearance between the leakage pin and the leakage pin bore, wherein the first pairing clearance permits the first leakage, and wherein the first pairing clearance is less than 2 μm.

6. The piezo injector of claim 1 , comprising a second pairing clearance between the control piston and the control sleeve,
wherein the second pairing clearance permits the second leakage, and
wherein the second pairing clearance is between 4 μm and 8 μm.

7. The piezo injector of claim 1 , comprising a third pairing clearance between the nozzle needle and the control piston, wherein the third pairing clearance permits the third leakage, and wherein the third pairing clearance is between 2 μm and 8 μm.

8. An internal combustion engine, comprising:
a plurality of piezo injectors for injecting fuel, each piezo injector comprising:
an injector body;
an actuator chamber formed in the injector body;
a piezo actuator comprising a fully active piezo stack arranged in the actuator chamber;
a nozzle body downstream of the injector body;
a control piston bore formed in the nozzle body,
a control sleeve arranged in the control piston bore,
a control piston arranged in the control sleeve,
wherein a first face side of the control sleeve facing toward the piezo actuator sealingly adjoins an intermediate plate,
wherein the control piston has a first face side,
wherein the first face side of the control piston facing toward the piezo actuator and the first face side of the control sleeve facing toward the piezo actuator define a first control chamber,
a nozzle needle with a second face side,
wherein the nozzle needle is guided displaceably in a central, cylindrical bore in the control piston,
wherein the central bore in the control piston and the second face side of the nozzle needle define a second control chamber,
at least one connecting bore formed in the control piston and extending between the first control chamber and the second control chamber, to transmit a change in pressure between the first and the second control chamber,
a leakage pin arranged between the piezo actuator and the first face side of the control piston in a leakage pin bore in the intermediate plate, the leakage pin configured to transmit an actuator stroke directly to the control piston,
a spring chamber located at an end of the control piston and of the control sleeve facing away from the first control chamber and,
a control sleeve spring arranged in the spring chamber, the control sleeve spring forcing the control sleeve into abutment against the intermediate plate.

9. The internal combustion engine of claim 8 , wherein, for each piezo injector:
a first leakage out of the first control chamber is permitted,
a second leakage out of a high-pressure region into the first control chamber is permitted,
a third leakage out of the high-pressure region into the second control chamber is permitted,
wherein a sum of the second leakage and the third leakage is at least as great as the first leakage, and
wherein a sum of the second leakage and the third leakage is sufficiently small that, when the nozzle needle is open, a pressure increase effected in the second control chamber by the second and the third leakage does not lead to a closure of the nozzle needle.

10. The internal combustion engine of claim 8 , wherein each piezo injector has a high-pressure bore connected to the high-pressure region that is connected to the spring chamber.

11. The internal combustion engine of claim 8 , wherein each piezo injector comprises a first pairing clearance between the leakage pin and the leakage pin bore, wherein the first pairing clearance permits the first leakage, and wherein the first pairing clearance is less than 2 μm.

12. The internal combustion engine of claim 8 , wherein each piezo injector comprises a second pairing clearance between the control piston and the control sleeve,
wherein the second pairing clearance permits the second leakage, and
wherein the second pairing clearance is between 4 μm and 8 μm.

13. The internal combustion engine of claim 8 , wherein each piezo injector comprises a third pairing clearance between the nozzle needle and the control piston, wherein the third pairing clearance permits the third leakage, and wherein the third pairing clearance is between 2 μm and 8 μm.

14. The internal combustion engine of claim 8 , wherein each piezo injector comprises a control piston spring arranged in the spring chamber, wherein the control piston spring forces the control piston into abutment against the leakage pin with a force acting in a direction of the first control chamber.

Assignees

• Continental Automotive Gmbh

Inventors

• Schuerz Willibald

Classifications

• F02M47/02

  of accumulator-injector type, i.e. having fuel pressure of accumulator tending to open, and fuel pressure in other chamber tending to close, injection valves and having means for periodically releasing that closing pressure · CPC title

• B05B1/3046

  the valve element, e.g. a needle, co-operating with a valve seat located downstream of the valve element and its actuating means, generally in the proximity of the outlet orifice (B05B1/308 takes precedence) · CPC title

• F02M51/0603 Primary

  using piezoelectric or magnetostrictive operating means · CPC title

• F02M57/02

  Injectors structurally combined with fuel-injection pumps · CPC title

• F02M2547/001

  Control chambers formed by movable sleeves · CPC title