Systems and methods for carbon dioxide capture in low emission combined turbine systems

Patent metadata

Field	Value
Publication number	US-9689309-B2
Application number	US-201214005176-A
Country	US
Kind code	B2
Filing date	Mar 5, 2012
Priority date	Mar 22, 2011
Publication date	Jun 27, 2017
Grant date	Jun 27, 2017

Abstract

Systems, methods, and apparatus are provided for generating power in combined low emission turbine systems and capturing and recovering carbon dioxide from the exhaust. In one or more embodiments, the exhaust from multiple turbine systems is combined, cooled, compressed, and separated to yield a carbon dioxide-containing effluent stream and a nitrogen-containing product stream. Portions of the recycled exhaust streams and the product streams may be used as diluents to regulate combustion in each combustor of the turbine systems.

First claim

What is claimed is:

1. A method for generating power comprising:
compressing one or more oxidants in a first compressor to generate a compressed oxidant;
supplying a first portion of the compressed oxidant, at least one first fuel, and a first diluent to a first combustion chamber;
substantially stoichiometrically combusting the first portion of the compressed oxidant and the at least one first fuel in the first combustion chamber to generate a first exhaust stream;
expanding the first exhaust stream in a first expander to generate a first gaseous exhaust stream;
using one or more sensors to measure one or more components of the first gaseous exhaust stream;
controlling a flow of the first portion of the compressed oxidant into the first combustion chamber by adjusting a metering valve based on one or more measurements from the one or more sensors in order to maintain substantially stoichiometric combustion conditions in the first combustion chamber, wherein substantially stoichiometric combustion is a combustion reaction having an equivalence ratio in a range of 0.9:1 to 1.1:1;
compressing a cooled recycle stream in a second compressor to generate a compressed recycle stream;
supplying a second portion of the compressed oxidant, at least one second fuel, and a second diluent to a second combustion chamber;
combusting the second portion of the compressed oxidant and the at least one second fuel in the second combustion chamber to generate a second exhaust stream;
expanding the second exhaust stream in a second expander to generate a second gaseous exhaust stream;
recovering heat from the first and second gaseous exhaust streams;
combining the first and second gaseous exhaust streams to form a combined exhaust stream;
cooling the combined exhaust stream to generate the cooled recycle stream;
splitting the compressed recycle stream into a first portion and a second portion of the compressed recycle stream; and
separating the first portion of the compressed recycle stream to generate an effluent stream primarily comprising carbon dioxide and a product stream primarily comprising at least one of nitrogen, oxygen, and argon;
wherein the first diluent comprises a first portion of the product stream and the second diluent comprises at least a portion of the second portion of the compressed recycle stream.

2. The method of claim 1 , wherein heat is recovered from the first gaseous exhaust stream, the second gaseous exhaust stream, or both in one or more heat recovery steam generators.

3. The method of claim 1 , wherein the first and second gaseous exhaust streams are combined before recovering heat from the first and second gaseous exhaust streams.

4. The method of claim 1 , wherein the first and second gaseous exhaust streams are combined after recovering heat from the first and second gaseous exhaust streams.

5. The method of claim 1 , wherein the combined exhaust stream is cooled in a direct contact cooler.

6. The method of claim 1 , wherein the first portion of the compressed recycle stream is separated using a process selected from a hot potassium carbonate separation process, an amine separation process, a molecular sieve separation process, a membrane separation process, an adsorptive kinetic separation process, a controlled freeze zone separation process, or combinations thereof.

7. The method of claim 6 , wherein the first portion of the compressed recycle stream is separated using the hot potassium carbonate separation process.

8. The method of claim 1 , further comprising compressing at least a portion of the effluent stream to generate a compressed effluent stream and injecting the compressed effluent stream into a hydrocarbon reservoir for enhanced oil recovery.

9. The method of claim 1 , further comprising injecting a second portion of the product stream into a hydrocarbon reservoir for pressure maintenance.

10. The method of claim 1 , further comprising expanding a second portion of the product stream to generate power.

11. The method of claim 10 , further comprising heating the second portion of the product stream prior to expansion.

12. The method of claim 1 , further comprising cooling the first portion of the compressed recycle stream prior to separation.

13. A power generation system comprising:
a first compressor configured to receive and compress one or more oxidants to generate a compressed oxidant;
a first combustion chamber configured to receive and substantially stoichiometrically combust a first portion of the compressed oxidant, at least one first fuel, and a first diluent to generate a first exhaust stream;
a first expander configured to receive the first exhaust stream from the first combustion chamber and generate a first gaseous exhaust stream;
one or more sensors used to measure one or more components of the first gaseous exhaust stream;
a metering valve configured to be adjusted to control a flow of the first portion of the compressed oxidant into the first combustion chamber based on one or more measurements from the one or more sensors in order to maintain substantially stoichiometric combustion conditions in the first combustion chamber, wherein substantially stoichiometric combustion is a combustion reaction having an equivalence ratio in a range of 0.9:1 to 1.1:1;
a second compressor configured to receive and compress a cooled recycle stream to generate a compressed recycle stream;
a second combustion chamber configured to receive and combust a second portion of the compressed oxidant, at least one second fuel, and a second diluent to generate a second exhaust stream;
a second expander configured to receive the second exhaust stream from the second combustion chamber and generate a second gaseous exhaust stream;
a heat recovery steam generator configured to receive and cool the first and second gaseous exhaust streams to generate a combined exhaust stream and steam;
a cooling unit configured to receive and cool the combined exhaust stream and generate the cooled recycle stream; and
a separator configured to receive and separate a first portion of the compressed recycle stream into a separator effluent stream primarily comprising carbon dioxide and a separator product stream primarily comprising at least one of nitrogen, oxygen, and argon;
wherein the compressed recycle stream is split into the first portion and a second portion upstream of the separator, the first diluent comprises a first portion of the separator product stream, and the second diluent comprises at least a portion of the second portion of the compressed recycle stream.

14. The power generation system of claim 13 , wherein the cooling unit is a direct contact cooler.

15. The power generation system of claim 13 , wherein the separator uses a separation process selected from a hot potassium carbonate separation process, an amine separation process, a molecular sieve separation process, a membrane separation process, an adsorptive kinetic separation process, a controlled freeze zone separation process, or combinations thereof.

16. The power generation system of claim 15 , wherein the separator uses the hot potassium carbonate separation process.

17. The power generation system of claim 13 , wherein the separator effluent stream is used for enhanced oil recovery in a hydrocarbon reservoir.

18. The power generation system of claim 13 , wherein the separator product stream is used for pressure maintenance in a hydrocarbon reservoir.

19. The power generation system of claim 13 , further comprising a third expander conf

Assignees

• Oelfke Russell H
• Huntington Richard A
• Dhanuka Sulabh K
• O'Dea Dennis M
• Denton Robert D
• Sites O Angus
• Mittricker Franklin F
• Exxonmobil Upstream Res Co

Inventors

• Oelfke Russell H
• Huntington Richard A
• Dhanuka Sulabh K
• O'Dea Dennis M
• Denton Robert D
• Sites O Angus
• Mittricker Franklin F

Classifications

• Y02E20/326

  Cross-Sectional Technologies · mapped topic

• B01D2257/504

  Carbon dioxide · CPC title

• Y02E20/16

  Combined cycle power plant [CCPP], or combined cycle gas turbine [CCGT] · CPC title

• Y02C10/04

  Cross-Sectional Technologies · mapped topic

• F05D2270/08

  to produce clean exhaust gases · CPC title